Mitsubishi Evolution IV 1996-1998 Factory Service Manual
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The Mitsubishi Lancer Evolution IV, chassis code CN9A, produced from 1996 to 1998, stands as an iconic JDM sports sedan, engineered as a performance homologation special for World Rally Championship (WRC) competition. Building on Mitsubishi's extensive rallying heritage, this model is renowned for its advanced All-Wheel Drive (AWD) system featuring Active Yaw Control (AYC), delivering exceptional handling and driver engagement. Powered by the legendary 4G63T DOHC turbocharged intercooled engine, the Lancer Evolution IV offers potent performance, making it a highly sought-after vehicle for enthusiasts and performance driving. This comprehensive Factory Service Manual (FSM) provides detailed guidance for the maintenance, diagnosis, and repair of the Mitsubishi Lancer Evolution IV. Covering all major systems including the engine, fuel, turbocharger, transmission, drivetrain, suspension, braking, steering, and electrical systems, this manual offers step-by-step procedures for everything from routine maintenance and fluid changes to complete engine and transmission overhauls. It includes essential technical specifications, troubleshooting guides, and diagnostic information, ensuring owners, mechanics, and technicians can effectively maintain and preserve the performance and reliability of this celebrated vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV Chassis Code: CN9A Production Years Covered: 1996, 1997, 1998 Codes Engine Code Primary: 4G63T Engine Code Variant: 4G63 (DOHC Turbocharged Intercooler) 👋 Introduction Market Position Positioning: Performance homologation special for World Rally Championship (WRC), iconic JDM sports sedan. Competitive Analysis Competitors: Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth (in relevant markets). Key Features Driving Dynamics: Advanced All-Wheel Drive (AWD) with Active Yaw Control (AYC), sharp handling, powerful turbocharged engine. Rally Heritage: Directly derived from Mitsubishi's successful rally cars, enhancing its performance credibility. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual (FSM) Language: English Format: PDF Download Completeness: Complete Official Factory Service Repair Manual Page Count Estimated Page Count: Hundreds of pages (indicative of a comprehensive FSM) 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, specifications, timing belt, oil pump, cooling system, lubrication, emissions control. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, EVAP system, fuel tank and lines. Turbocharger System: Turbocharger inspection, repair, oil and coolant lines, wastegate operation, boost control. Transmission System: Manual transmission (W5M51-2-RCNN) removal, installation, internal components, fluid specifications, shift linkage, clutch system. Drivetrain System: All-Wheel Drive (AWD) system, Active Yaw Control (AYC), center differential, front and rear differentials, drive shafts, CV joints. Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, AYC system components. Braking System: Front and rear brake assembly, ABS system, brake fluid specifications, hydraulic lines, master cylinder, calipers, rotors. Steering System: Power steering system, steering rack, tie rods, steering column, fluid specifications. Electrical System: Wiring diagrams, charging system (alternator, battery), starting system, ignition system, lighting, sensors, ECUs, fuses and relays. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant, compressor, evaporator, condenser. Body And Trim: Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass, seals, trim removal and installation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes, belt inspection and replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, wiring diagrams for fault finding. Repair: Step-by-step repair procedures for all major systems, component replacement, and adjustments. Overhaul: Complete engine and transmission overhaul procedures with detailed component disassembly and reassembly instructions. Specifications And Tolerances: Torque specifications, clearances, alignment angles, fluid capacities, and other critical technical data. Installation: Procedures for installing new or replacement parts and accessories. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and drivetrain rebuilds, advanced diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typical for factory PDF downloads) Print Quality Printability: Printable (allows users to print specific sections or the entire manual) Binding Type Binding Type For Printed Copy: N/A (PDF Download) Paper Type Paper Type For Printed Copy: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T (Inline-4, DOHC, 16-valve, turbocharged, intercooled) Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 280 PS (276 bhp) @ 6500 rpm (Japanese domestic market 'gentlemen's agreement') Torque Nm: 352 Nm (260 lb-ft) @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Turbo Injection Turbocharger Model: Mitsubishi TD05H-16G Compression Ratio: 8.8:1 Engine Management ECU Type: ECU controlled ignition and fuel injection 🔧 Transmission Standard Type: 5-speed Manual Transmission (W5M51-2-RCNN) Optional Type: None offered for Evolution IV Features Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Center Differential: Viscous coupling type Ayc System: Hydraulically actuated rear differential controlling torque distribution between rear wheels. 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1500 mm (59.1 in) Rear Track: 1495 mm (58.9 in) Weights Curb Weight:...
The Mitsubishi Lancer Evolution IV, chassis code CN9A, produced from 1996 to 1998, stands as an iconic JDM sports sedan, engineered as a performance homologation special for World Rally Championship (WRC) competition. Building on Mitsubishi's extensive rallying heritage, this model is renowned for its advanced All-Wheel Drive (AWD) system featuring Active Yaw Control (AYC), delivering exceptional handling and driver engagement. Powered by the legendary 4G63T DOHC turbocharged intercooled engine, the Lancer Evolution IV offers potent performance, making it a highly sought-after vehicle for enthusiasts and performance driving.
This comprehensive Factory Service Manual (FSM) provides detailed guidance for the maintenance, diagnosis, and repair of the Mitsubishi Lancer Evolution IV. Covering all major systems including the engine, fuel, turbocharger, transmission, drivetrain, suspension, braking, steering, and electrical systems, this manual offers step-by-step procedures for everything from routine maintenance and fluid changes to complete engine and transmission overhauls. It includes essential technical specifications, troubleshooting guides, and diagnostic information, ensuring owners, mechanics, and technicians can effectively maintain and preserve the performance and reliability of this celebrated vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IV
Chassis Code:
CN9A
Production Years Covered:
1996, 1997, 1998
Codes
Engine Code Primary:
4G63T
Engine Code Variant:
4G63 (DOHC Turbocharged Intercooler)
👋 Introduction
Market Position
Positioning:
Performance homologation special for World Rally Championship (WRC), iconic JDM sports sedan.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth (in relevant markets).
Key Features
Driving Dynamics:
Advanced All-Wheel Drive (AWD) with Active Yaw Control (AYC), sharp handling, powerful turbocharged engine.
Rally Heritage:
Directly derived from Mitsubishi's successful rally cars, enhancing its performance credibility.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual (FSM)
Language:
English
Format:
PDF Download
Completeness:
Complete Official Factory Service Repair Manual
Page Count
Estimated Page Count:
Hundreds of pages (indicative of a comprehensive FSM)