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1996-2000 CHRYSLER TOWN & COUNTRY (NS) Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Model Code: NS Years Covered: 1996, 1997, 1998, 1999, 2000 Codes Platform: NS Platform 👋 Introduction Market Position Segment: Minivan Target Audience: Families seeking versatile and comfortable transportation. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana. Key Features Features: Spacious interior, flexible seating arrangements, available Stow 'n Go seating (introduced later in the generation), comfortable ride, family-oriented features. Manual Value Proposition Value: Empowers owners and technicians with the knowledge to perform maintenance, diagnose issues, and conduct repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, requires verification for specific product) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Exhaust Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, HVAC Controls, Audio System Body: Exterior Panels, Interior Trim, Doors, Windows, Seats, Roof Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Changes, Spark Plug Replacement, Belt Inspections and Replacement Diagnostics: Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Component Testing Repair: Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair/Replacement Component Removal Installation: Detailed step-by-step instructions for removing and installing major components and sub-assemblies. Technical Depth Depth: Comprehensive (covers from basic maintenance to complete overhauls and advanced diagnostics) Diagnostic Tools: References to specific diagnostic tools and scan equipment used for the vehicle. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically searchable and printable Print Quality Quality Description: High-resolution scans or professionally typeset content, ensuring clarity of diagrams and text. Binding Type Binding: N/A (for digital format). Original manuals may have had various bindings like perfect bound or spiral. Paper Type Paper Quality: N/A (for digital format). Original manuals often used durable, matte paper stock. ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.0L V6 (3.0L High Output) Engine Displacement 1: 2970 cc (181 cubic inches) Engine Configuration 1: SOHC V6 Horsepower 1: 150 hp @ 5000 rpm Torque 1: 180 lb-ft @ 3000 rpm Fuel System 1: Multi-port Electronic Fuel Injection (MPI) Engine Type 2: 3.3L V6 Engine Displacement 2: 3301 cc (201 cubic inches) Engine Configuration 2: Overhead Valve (OHV) V6 Horsepower 2: 158 hp @ 4800 rpm (approx.) Torque 2: 190 lb-ft @ 3600 rpm (approx.) Fuel System 2: Multi-port Electronic Fuel Injection (MPI) Engine Type 3: 3.8L V6 Engine Displacement 3: 3778 cc (231 cubic inches) Engine Configuration 3: Overhead Valve (OHV) V6 Horsepower 3: 180 hp @ 4700 rpm (approx.) Torque 3: 220 lb-ft @ 3200 rpm (approx.) Fuel System 3: Multi-port Electronic Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic Transaxle Transmission Model 1: 41TE / 42LE Optional Transmission Type 2: N/A (No manual transmission offered in this generation) Features Transmission Features: Electronically controlled, torque converter lock-up, adaptive shift logic. Fluid Specifications Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid type 4) or equivalent Mopar fluid. 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 194.1 inches (4930 mm) Width: 76.6 inches (1946 mm) Height: 68.8 inches (1748 mm) Weights Curb Weight: Approx. 4100-4400 lbs (1860-2000 kg), varies by configuration Gross Vehicle Weight Rating: Approx. 5700-5900 lbs (2585-2676 kg), varies by configuration 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not explicitly rated by NHTSA for this period, but early minivans generally had moderate ratings. NHTSA Frontal Impact Passenger: Not explicitly rated by NHTSA for this period. Active Features ABS: Anti-lock Braking System (ABS) standard on most models, optional on some early configurations. Traction Control: Optional Traction Control System (TCS) available on some higher trims. Passive Features Airbags: Driver and front passenger airbags standard. Seat Belts: Front and rear seat belts, with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player, and premium sound systems with multiple speakers. Rear seat entertainment options may be present on higher trims. Driver Assistance Cruise Control: Standard or optional cruise control system. Power Accessories: Power windows, power door locks, power sliding doors (optional), power mirrors. Connectivity Connectivity Features: Limited by the era; primarily standard audio connectivity. Later models might have offered rudimentary phone integration or aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend oil. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Every 100,000 miles (160,000 km) for platinum-tipped spark plugs (if equipped). Fluid Specifications Engine Oil Type: SAE 5W-30 (API Service SG or higher), check owner's manual for specific viscosity requirements based on temperature. Coolant Type: Mopar Antifreeze/Coolant, or equivalent ethylene glycol-based...
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Sku: 515230
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1996-2000 CHRYSLER TOWN & COUNTRY (NS) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country
Model Code:
NS
Years Covered:
1996, 1997, 1998, 1999, 2000
Codes
Platform:
NS Platform
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families seeking versatile and comfortable transportation.
Competitive Analysis
Competitors:
Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana.
Key Features
Features:
Spacious interior, flexible seating arrangements, available Stow 'n Go seating (introduced later in the generation), comfortable ride, family-oriented features.
Manual Value Proposition
Value:
Empowers owners and technicians with the knowledge to perform maintenance, diagnose issues, and conduct repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, requires verification for specific product)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Exhaust
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, HVAC Controls, Audio System
Body:
Exterior Panels, Interior Trim, Doors, Windows, Seats, Roof
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Changes, Spark Plug Replacement, Belt Inspections and Replacement
Diagnostics:
Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Component Testing
Repair:
Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair/Replacement
Component Removal Installation:
Detailed step-by-step instructions for removing and installing major components and sub-assemblies.
Technical Depth
Depth:
Comprehensive (covers from basic maintenance to complete overhauls and advanced diagnostics)
Diagnostic Tools:
References to specific diagnostic tools and scan equipment used for the vehicle.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - typically searchable and printable
Print Quality
Quality Description:
High-resolution scans or professionally typeset content, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (for digital format). Original manuals may have had various bindings like perfect bound or spiral.
Paper Type
Paper Quality:
N/A (for digital format). Original manuals often used durable, matte paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.0L V6 (3.0L High Output)
Engine Displacement 1:
2970 cc (181 cubic inches)
Engine Configuration 1:
SOHC V6
Horsepower 1:
150 hp @ 5000 rpm
Torque 1:
180 lb-ft @ 3000 rpm
Fuel System 1:
Multi-port Electronic Fuel Injection (MPI)
Engine Type 2:
3.3L V6
Engine Displacement 2:
3301 cc (201 cubic inches)
Engine Configuration 2:
Overhead Valve (OHV) V6
Horsepower 2:
158 hp @ 4800 rpm (approx.)
Torque 2:
190 lb-ft @ 3600 rpm (approx.)
Fuel System 2:
Multi-port Electronic Fuel Injection (MPI)
Engine Type 3:
3.8L V6
Engine Displacement 3:
3778 cc (231 cubic inches)
Engine Configuration 3:
Overhead Valve (OHV) V6
Horsepower 3:
180 hp @ 4700 rpm (approx.)
Torque 3:
220 lb-ft @ 3200 rpm (approx.)
Fuel System 3:
Multi-port Electronic Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type 1:
4-speed Automatic Transaxle
Transmission Model 1:
41TE / 42LE
Optional
Transmission Type 2:
N/A (No manual transmission offered in this generation)
Features
Transmission Features:
Electronically controlled, torque converter lock-up, adaptive shift logic.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid type 4) or equivalent Mopar fluid.
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
194.1 inches (4930 mm)
Width:
76.6 inches (1946 mm)
Height:
68.8 inches (1748 mm)
Weights
Curb Weight:
Approx. 4100-4400 lbs (1860-2000 kg), varies by configuration
Gross Vehicle Weight Rating:
Approx. 5700-5900 lbs (2585-2676 kg), varies by configuration
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not explicitly rated by NHTSA for this period, but early minivans generally had moderate ratings.
NHTSA Frontal Impact Passenger:
Not explicitly rated by NHTSA for this period.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models, optional on some early configurations.
Traction Control:
Optional Traction Control System (TCS) available on some higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seat Belts:
Front and rear seat belts, with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player, and premium sound systems with multiple speakers. Rear seat entertainment options may be present on higher trims.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Power Accessories:
Power windows, power door locks, power sliding doors (optional), power mirrors.
Connectivity
Connectivity Features:
Limited by the era; primarily standard audio connectivity. Later models might have offered rudimentary phone integration or aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend oil.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum-tipped spark plugs (if equipped).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service SG or higher), check owner's manual for specific viscosity requirements based on temperature.
Coolant Type:
Mopar Antifreeze/Coolant, or equivalent ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 Brake Fluid.
Known Issues
Common Issues:
Head gasket failures (especially on 3.0L and 3.3L engines), transmission solenoid issues, power steering pump leaks, evaporator core leaks (resulting in poor A/C performance), rust on body panels (particularly around wheel wells and rocker panels).
Engine Management:
Intermittent stalling or rough idle due to sensor failures (e.g., Crankshaft Position Sensor, Camshaft Position Sensor) or vacuum leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Chrysler has a long history of innovation in the minivan segment, pioneering the concept with the Dodge Caravan/Plymouth Voyager.
Model Evolution
Generation:
NS Generation (1996-2000)
Design Changes:
This generation featured a significant redesign with smoother, more aerodynamic styling, integrated bumpers, and a more modern interior compared to the previous generation.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Production Years:
1996-2000
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Chrysler Town & Country and its Dodge/Plymouth siblings were frequent recipients of Car and Driver's '10Best' list during this era, highlighting their family-hauling capabilities.
Ratings
Consumer Reports:
Ratings varied by year and specific configuration, with some models noted for reliability issues while others were praised for comfort and utility.
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