Dodge Caravan 1996-2000 Factory Service Repair Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Dodge Model: Caravan Year Range: 1996-2000 Codes Chassis Code: GS/NS Platform 👋 Introduction Market Position Segment: Minivan Positioning: A popular and versatile family vehicle, known for its practicality and spacious interior. Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Chrysler Town & Country/Voyager. Key Features Versatility: Known for its flexible seating configurations and ample cargo space. Powertrain Options: Offered with reliable V6 engines and smooth automatic transmissions. 📋 Manual Details Coverage Areas Geographical Coverage: North America (primarily) Trim Level Coverage: All trim levels (e.g., SE, LE, ES) Page Count Estimated Page Count: Hundreds of pages (indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair, overhaul, and specifications for all gasoline engines. Engine Electrical: Ignition system, fuel injection, starting and charging systems, sensors, actuators, wiring diagrams. Transmission Automatic: Service and repair procedures for the 41TE and 42LE automatic transmissions. Transmission Manual: Service and repair procedures for available manual transmissions (if applicable). Brake System: Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, calipers. Suspension: Front struts, rear shock absorbers, control arms, steering knuckle, alignment specifications. Steering: Power steering system, steering gear, steering column, tie rods, alignment. Electrical Body: Lighting systems, power windows, door locks, mirrors, wiper system, horn, interior and exterior lighting diagnostics. HVAC: Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, controls. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, EVAP system. Exhaust System: Exhaust manifolds, catalytic converter, muffler, exhaust pipes, heat shields. Cooling System: Radiator, thermostat, water pump, cooling fans, hoses, coolant specifications. Body And Frame: Body panel removal and installation, door assembly, liftgate, interior trim, chassis components. Safety Systems: Airbag system diagnostics and replacement, seat belt systems. Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and other systems. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment. Overhaul Procedures: Detailed instructions for engine and transmission rebuilds. Diagnostic Tests: Procedures for testing sensors, actuators, and electrical circuits using multimeters and scan tools. Wiring Diagrams: Comprehensive and detailed electrical wiring schematics for all vehicle systems. Technical Depth Depth Level: Complete factory-level repair and diagnostic information, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, printable pages. Allows for printing of specific sections or the entire manual. Binding Type Binding Description: Digital PDF format; printing would result in bound pages. Paper Type Paper Description: Digital PDF format; paper type is not applicable until printed. ⚙️ Engine Specifications Primary Engine Engine 1: 3.0L V6 (EGA) OHV 12-valve Engine 2: 3.3L V6 (ECL) OHV 12-valve Engine 3: 3.8L V6 (EWD/L32) OHV 12-valve Performance Horsepower Range: Approx. 150 hp to 180 hp (depending on engine) Torque Range: Approx. 170 lb-ft to 230 lb-ft (depending on engine) Fuel System Induction Type: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (e.g., 41TE, 42LE) Optional Transmission Type Optional: 5-speed Manual (less common on later models) Features Transmission Features: Electronically controlled automatic transmissions with overdrive. 📐 Dimensions Exterior Wheelbase Inches: 112.1 inches Length Inches: 189.8 inches Width Inches: 72.0 inches Height Inches: 68.2 inches Interior Seating Capacity: 7 passengers (typical configuration) Cargo Cargo Volume Cu Ft: Over 150 cu ft with rear seats removed/stowed. Weights Curb Weight Lbs: Approx. 3,800 - 4,200 lbs (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-star driver, 4-star passenger (for specific models/years, consult official reports) Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags. 💡 Technology Features Infotainment Infotainment Features: Factory AM/FM radio with cassette player or CD player, optional premium sound systems. Driver Assistance Driver Assistance Features: Cruise control, optional traction control (on some models). Connectivity Connectivity Features: Limited connectivity options by modern standards; primarily analog systems. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Every 5,000-7,500 miles or 6 months (synthetic blend recommended). Transmission Fluid Change Interval Miles: Every 30,000-60,000 miles (depending on driving conditions, check manual for specifics). Coolant Flush Interval Miles: Every 30,000-60,000 miles or 2-3 years. Spark Plug Replacement Miles: Approx. 60,000-100,000 miles (depending on plug type). Fluid Specifications Engine Oil Type: SAE 5W-30 (consult manual for exact viscosity based on climate). Transmission Fluid Type: ATF+4 (Mopar) Coolant Type: Chrysler approved Ethylene Glycol based coolant (e.g., Mopar Antifreeze/Coolant). Known Issues Common Issue 1: Automatic transmission issues, particularly heat-related problems and wear on the torque converter clutch (TCC). Common Issue 2: Head gasket leaks, especially on the 3.3L and 3.8L engines, due to overheating. Common Issue 3: Rear axle seal leaks. Common...
Radiator, thermostat, water pump, cooling fans, hoses, coolant specifications.
Body And Frame:
Body panel removal and installation, door assembly, liftgate, interior trim, chassis components.
Safety Systems:
Airbag system diagnostics and replacement, seat belt systems.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and other systems.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Overhaul Procedures:
Detailed instructions for engine and transmission rebuilds.
Diagnostic Tests:
Procedures for testing sensors, actuators, and electrical circuits using multimeters and scan tools.
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics for all vehicle systems.
Technical Depth
Depth Level:
Complete factory-level repair and diagnostic information, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages. Allows for printing of specific sections or the entire manual.
Binding Type
Binding Description:
Digital PDF format; printing would result in bound pages.
Paper Type
Paper Description:
Digital PDF format; paper type is not applicable until printed.
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.0L V6 (EGA) OHV 12-valve
Engine 2:
3.3L V6 (ECL) OHV 12-valve
Engine 3:
3.8L V6 (EWD/L32) OHV 12-valve
Performance
Horsepower Range:
Approx. 150 hp to 180 hp (depending on engine)
Torque Range:
Approx. 170 lb-ft to 230 lb-ft (depending on engine)
Fuel System
Induction Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (e.g., 41TE, 42LE)
Optional
Transmission Type Optional:
5-speed Manual (less common on later models)
Features
Transmission Features:
Electronically controlled automatic transmissions with overdrive.
📐 Dimensions
Exterior
Wheelbase Inches:
112.1 inches
Length Inches:
189.8 inches
Width Inches:
72.0 inches
Height Inches:
68.2 inches
Interior
Seating Capacity:
7 passengers (typical configuration)
Cargo
Cargo Volume Cu Ft:
Over 150 cu ft with rear seats removed/stowed.
Weights
Curb Weight Lbs:
Approx. 3,800 - 4,200 lbs (depending on engine and configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star driver, 4-star passenger (for specific models/years, consult official reports)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags.
💡 Technology Features
Infotainment
Infotainment Features:
Factory AM/FM radio with cassette player or CD player, optional premium sound systems.
Driver Assistance
Driver Assistance Features:
Cruise control, optional traction control (on some models).
Connectivity
Connectivity Features:
Limited connectivity options by modern standards; primarily analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Every 5,000-7,500 miles or 6 months (synthetic blend recommended).
Transmission Fluid Change Interval Miles:
Every 30,000-60,000 miles (depending on driving conditions, check manual for specifics).
Coolant Flush Interval Miles:
Every 30,000-60,000 miles or 2-3 years.
Spark Plug Replacement Miles:
Approx. 60,000-100,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (consult manual for exact viscosity based on climate).
Transmission Fluid Type:
ATF+4 (Mopar)
Coolant Type:
Chrysler approved Ethylene Glycol based coolant (e.g., Mopar Antifreeze/Coolant).
Known Issues
Common Issue 1:
Automatic transmission issues, particularly heat-related problems and wear on the torque converter clutch (TCC).
Common Issue 2:
Head gasket leaks, especially on the 3.3L and 3.8L engines, due to overheating.
Common Issue 3:
Rear axle seal leaks.
Common Issue 4:
Power window motor failures and switch issues.
Common Issue 5:
Exhaust manifold cracks leading to ticking noises.
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge, a division of Chrysler Corporation, has a history of offering practical and family-oriented vehicles.
Model Evolution
Generation:
This generation (NS platform) represented a significant redesign from the previous model, featuring improved aerodynamics and updated styling.
Production
Production Years For Generation:
1996-2000
Manufacturing Plant:
Various Chrysler Corporation plants in North America.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this exact generation are not prominently cited, the Dodge Caravan line as a whole has been a significant player in the minivan segment for many years, often recognized for its value and practicality.
Ratings
Consumer Reports Typical Rating:
Variable; often cited for good family utility but with recurring transmission and electrical issues in some model years.
Certifications
Certification Status:
Not applicable for this manual product.
Choosing a selection results in a full page refresh.