🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generation: Evolution IV, V, VI Production Years Covered: 1996-2000 Platform: Mitsubishi E platform Codes Chassis Codes: CN9A (Evo IV), CP9A (Evo V, VI) 👋 Introduction Market Position Target Audience: Enthusiasts, professional mechanics, and owners of the Mitsubishi Lancer Evolution IV, V, and VI. Competitive Analysis Manual Completeness Advantage: This manual is positioned as the most comprehensive resource, aiming to cover all aspects of service and repair for the specified Lancer Evolution models, offering superior value compared to limited or partial manuals. Key Features Digital Delivery Advantage: Provides instant access without the need for physical shipping or wait times. Electrical Diagrams Inclusion: Includes dedicated Electrical Wiring Diagrams, a critical component for complex system diagnostics and repairs. Technical Information Inclusion: Bundles a dedicated Technical Information Manual for in-depth specifications and procedures. 📋 Manual Details Coverage Areas Manual Coverage Overview: Comprehensive service, repair, assembly, disassembly, and technical information. Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'most complete') Manual Type Manual Type: Workshop Manual / Service Manual / Technical Information Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download Printability: All pages are printable Compatibility Operating System Compatibility: All Versions of Windows, Mac, and Linux Requirements Software Requirements: Adobe PDF Reader, WinZip 📖 Manual Coverage Systems Covered Powertrain: Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Power Plant Mounts. Drivetrain: Front Axle, Rear Axle. Suspension Steering: Front Suspension, Rear Suspension, Steering System. Brakes: Service Brakes, Parking Brakes. Body Chassis: Body, Exterior. Electrical: Chassis Electrical, Electrical Wiring Diagrams. Procedures Included Repair Procedures: Detailed step-by-step repair procedures for all major systems. Assembly Disassembly: Complete instructions for assembling and disassembling vehicle components. Diagnostics: Troubleshooting guides and diagnostic procedures for identifying faults. Technical Depth Depth Of Information: Highly detailed, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complex component overhauls and electrical troubleshooting. 📊 Manual Specifications File Format Digital File Format: PDF (Portable Document Format) Print Quality Print Quality Statement: High Quality PDF, suitable for clear printing of all diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (various iterations) Performance Displacement: 2.0 Liters (1998cc) Configuration: Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled Horsepower Range: Approx. 270-280 PS (199-206 kW; 266-276 hp) (varies by model year and region) Torque Range: Approx. 350-370 Nm (258-273 lb-ft) (varies by model year and region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Turbocharger System: Mitsubishi TD05HR-16G (Evo IV), TD05HRA-15G or TD05HRA-16G (Evo V/VI) twin-scroll turbochargers, intercooler. Engine Lubrication Oil Type Recommendation: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific grades and capacities) Engine Cooling Coolant Type Recommendation: Ethylene glycol-based antifreeze with water (50/50 mix) (refer to manual for specific types) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (F5M42 series) Optional Optional Transmission: None offered for these performance-focused Evolution models. Features Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) on Evo V/VI, Super AYC on Evo VI RS. Gear Ratios: Specific gear ratios for each model year are detailed within the manual. Transmission Fluid Manual Transmission Fluid Spec: Refer to manual for specific API GL-4 or GL-5 specification and viscosity grade. Clutch Clutch Type: Hydraulically operated, dry single-plate clutch. 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) (Varies slightly by model) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,400-1,420 mm (55.1-55.9 in) (Varies slightly by model) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight: Approx. 1,370–1,400 kg (3,020–3,086 lb) (Varies by model and specification) Gross Vehicle Weight Rating: Refer to manual for specific GVWR. Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tires Standard Tire Size: 205/50R16 (Evo IV), 225/45R17 (Evo V/VI) (Refer to manual for specific fitments) 🛡️ Safety Features Ratings Crash Test Ratings: Vehicle was primarily designed for rally homologation; specific governmental safety ratings (e.g., NHTSA, Euro NCAP) for this era are limited or may not be directly comparable to modern standards. Manual will contain relevant safety system details. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Active Yaw Control (AYC)/Super Active Yaw Control (S-AYC) for torque vectoring and stability. Passive Features Passive Safety Features: Reinforced chassis, driver and passenger airbags (standard on later models), seatbelt pretensioners, energy-absorbing crumple zones. 💡 Technology Features Infotainment Infotainment Features: Basic factory audio systems (radio, CD player) typical for the era. Advanced features like touchscreens or integrated navigation were not standard. Driver Assistance Driver Assistance Systems: Focus on mechanical and electronic aids for performance: ABS, AYC/S-AYC, advanced AWD system. Electronic driver aids common today were not present. Connectivity Connectivity Features: Limited to basic audio connectivity. No Bluetooth or USB...
Enthusiasts, professional mechanics, and owners of the Mitsubishi Lancer Evolution IV, V, and VI.
Competitive Analysis
Manual Completeness Advantage:
This manual is positioned as the most comprehensive resource, aiming to cover all aspects of service and repair for the specified Lancer Evolution models, offering superior value compared to limited or partial manuals.
Key Features
Digital Delivery Advantage:
Provides instant access without the need for physical shipping or wait times.
Electrical Diagrams Inclusion:
Includes dedicated Electrical Wiring Diagrams, a critical component for complex system diagnostics and repairs.
Technical Information Inclusion:
Bundles a dedicated Technical Information Manual for in-depth specifications and procedures.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Comprehensive service, repair, assembly, disassembly, and technical information.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'most complete')
Manual Type
Manual Type:
Workshop Manual / Service Manual / Technical Information Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
Printability:
All pages are printable
Compatibility
Operating System Compatibility:
All Versions of Windows, Mac, and Linux
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Power Plant Mounts.
Drivetrain:
Front Axle, Rear Axle.
Suspension Steering:
Front Suspension, Rear Suspension, Steering System.
Brakes:
Service Brakes, Parking Brakes.
Body Chassis:
Body, Exterior.
Electrical:
Chassis Electrical, Electrical Wiring Diagrams.
Procedures Included
Repair Procedures:
Detailed step-by-step repair procedures for all major systems.
Assembly Disassembly:
Complete instructions for assembling and disassembling vehicle components.
Diagnostics:
Troubleshooting guides and diagnostic procedures for identifying faults.
Technical Depth
Depth Of Information:
Highly detailed, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complex component overhauls and electrical troubleshooting.
📊 Manual Specifications
File Format
Digital File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Statement:
High Quality PDF, suitable for clear printing of all diagrams and text.
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific grades and capacities)
Engine Cooling
Coolant Type Recommendation:
Ethylene glycol-based antifreeze with water (50/50 mix) (refer to manual for specific types)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (F5M42 series)
Optional
Optional Transmission:
None offered for these performance-focused Evolution models.
Features
Drive System:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) on Evo V/VI, Super AYC on Evo VI RS.
Gear Ratios:
Specific gear ratios for each model year are detailed within the manual.
Transmission Fluid
Manual Transmission Fluid Spec:
Refer to manual for specific API GL-4 or GL-5 specification and viscosity grade.
Clutch
Clutch Type:
Hydraulically operated, dry single-plate clutch.
📐 Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in) (Varies slightly by model)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,400-1,420 mm (55.1-55.9 in) (Varies slightly by model)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,370–1,400 kg (3,020–3,086 lb) (Varies by model and specification)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tires
Standard Tire Size:
205/50R16 (Evo IV), 225/45R17 (Evo V/VI) (Refer to manual for specific fitments)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Vehicle was primarily designed for rally homologation; specific governmental safety ratings (e.g., NHTSA, Euro NCAP) for this era are limited or may not be directly comparable to modern standards. Manual will contain relevant safety system details.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Active Yaw Control (AYC)/Super Active Yaw Control (S-AYC) for torque vectoring and stability.
Passive Features
Passive Safety Features:
Reinforced chassis, driver and passenger airbags (standard on later models), seatbelt pretensioners, energy-absorbing crumple zones.
💡 Technology Features
Infotainment
Infotainment Features:
Basic factory audio systems (radio, CD player) typical for the era. Advanced features like touchscreens or integrated navigation were not standard.
Driver Assistance
Driver Assistance Systems:
Focus on mechanical and electronic aids for performance: ABS, AYC/S-AYC, advanced AWD system. Electronic driver aids common today were not present.
Connectivity
Connectivity Features:
Limited to basic audio connectivity. No Bluetooth or USB ports in factory configuration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first (refer to manual for exact specification).
Engine Timing Belt Replacement:
Recommended every 80,000-100,000 km (50,000-60,000 miles) or 5-7 years (critical due to interference engine design).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US quarts) with filter change (refer to manual for exact capacity).
Coolant Capacity:
Approx. 7.0-7.5 Liters (7.4-7.9 US quarts) (refer to manual for exact capacity).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (refer to manual for specific grade).
Power Steering Fluid Specification:
Refer to manual for specific ATF or power steering fluid type.
Known Issues
Common Issues Engine:
Head gasket failure (especially if modified or pushed hard), turbocharger wear, piston ring wear. Regular maintenance is paramount.
Common Issues Drivetrain:
AYC system can develop issues with age (pump, sensors, fluid). Manual transmission synchro wear can occur with aggressive use.
Common Issues Corrosion:
Rust can be an issue in certain climates, particularly around wheel arches and sills. Check carefully.
📚 Vehicle History
Brand Heritage
Mitsubishi Rally Heritage:
Built on Mitsubishi's extensive success in the World Rally Championship (WRC), leveraging technologies proven in motorsport.
Model Evolution
Evolution Iv Introduction:
Launched in August 1996, featuring a revised 4G63T engine, twin-scroll turbo, AYC, and a redesigned chassis for improved handling.
Evolution V Introduction:
Launched in January 1998, with a wider body, larger wheels (17-inch), improved Brembo brakes, revised suspension geometry, and a more powerful engine with forged pistons.
Evolution Vi Introduction:
Launched in January 1999, featuring a titanium-alloy turbine wheel in the turbocharger for improved response, improved cooling, revised AYC (S-AYC on RS models), and optional special editions like the Tommi Mäkinen Edition (TME).
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan.
Production Numbers:
Limited production runs, highly sought after by enthusiasts globally.
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
Multiple WRC manufacturer and driver championships, cementing its reputation as a performance icon.
Enthusiast Acclaim:
Widely regarded as one of the greatest rally-bred production cars, highly praised for its driving dynamics, AWD system, and powerful turbocharged engine.
Certifications
Homologation Purpose:
Developed to homologate the Lancer for Group A racing in the World Rally Championship.
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