1996-2001 Mitsubishi Colt Lancer Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Years Covered: 1996, 1997, 1998, 1999, 2000, 2001 Codes Platform Code: CJ/CK/CM 👋 Introduction Market Position Segment: Compact/Subcompact car segment Target Audience: DIY mechanics, independent repair shops, and owners seeking to maintain and repair their vehicles. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier during the 1996-2001 model years. Value Proposition: Offers reliable and economical transportation with straightforward mechanicals, making it a popular choice for budget-conscious buyers and those seeking a durable platform. Key Features Vehicle Attributes: Known for its fuel efficiency, practical interior, and generally good reliability, often featuring either front-wheel drive (FWD) or optional all-wheel drive (AWD) on some variants. Available in sedan, coupe, and hatchback body styles. Manual Value: Provides essential information for maintaining and repairing this popular model, saving owners significant costs compared to dealership servicing. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia (specific markets may vary based on regional variants) Secondary Coverage: Technical service information applicable to global variants of the Lancer platform during the specified years, with notes on regional differences where applicable. Page Count Estimated Page Count: ~2000+ pages (typical for a comprehensive factory service manual covering multiple variants) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control system (ECU), manual transmission, automatic transmission, clutch, drivetrain (CV joints, driveshafts, differentials). Chassis: Suspension (front and rear), steering system, brake system (disc and drum), wheel alignment, chassis lubrication. Electrical: Wiring diagrams, charging system, starting system, lighting system, ignition system, instrument panel, power accessories (windows, locks, mirrors), audio system, climate control system, body control module (BCM), anti-theft systems (if equipped). Body: Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, seating, climate control system components, body structural repair, rust prevention. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspections and replacement, battery service. Repair: Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, steering rack replacement, electrical component diagnosis and repair, body panel repair and replacement, AC system servicing. Diagnostics: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) and their meanings, component testing procedures, wiring harness testing, diagnostic tool usage (OBD-II). Technical Depth Depth: Comprehensive; covers everything from routine maintenance and fluid checks to complete engine and transmission overhauls, electrical system diagnostics, and bodywork. Detail Level: Detailed step-by-step instructions, exploded views, torque specifications, special tool requirements, diagnostic flowcharts, and circuit diagrams. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable: Yes (typically searchable text) Print Quality Printability: Printable (high-resolution images and text for clear printing) Binding Type Binding: N/A (Digital Download - User prints and binds as desired) Paper Type Paper Type: N/A (Digital Download - User chooses paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G13, 4G15, 4G91, 4G92, 4G93, 4G94 (depending on market and trim level) Displacement Options: 1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.8L (1800cc), 2.0L (2000cc) Cylinder Configuration: Inline-4 (I4) Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant. Performance Horsepower Range: ~70 HP to ~145 HP (depending on engine and market) Torque Range: ~95 lb-ft to ~130 lb-ft (depending on engine and market) Fuel System Induction: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Emission Controls: Catalytic converter, Oxygen sensors (O2 sensors), EGR (Exhaust Gas Recirculation) system, PCV (Positive Crankcase Ventilation) system. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission (INVECS-II or similar) Features AWD Option: Available on select models (e.g., AWD variants of the Lancer Evolution, though not typically standard Colt Lancer models unless specified). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific fill) Automatic Transmission Fluid: Mitsubishi DIA QUEEN ATF SP-II or equivalent (refer to manual for specific fill) 📐 Dimensions Exterior Length: ~4315 mm - 4435 mm (sedan) / ~4245 mm (hatchback) Width: ~1690 mm - 1710 mm Height: ~1400 mm - 1440 mm Wheelbase: ~2630 mm Wheel Bolt Pattern: 4x114.3 mm (4 lug) Weights Curb Weight Range: ~1100 kg - ~1300 kg (depending on body style and equipment) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by model year and specific crash test data; generally considered adequate for its class at the time. Active Features ABS: Optional on some models, standard on higher trims or later years. Traction Control: Rarely available on standard Colt Lancer models of this era. Passive Features Airbags: Driver and front passenger airbags standard on most models from mid-generation onwards. Seat Belts: 3-point front...
DIY mechanics, independent repair shops, and owners seeking to maintain and repair their vehicles.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier during the 1996-2001 model years.
Value Proposition:
Offers reliable and economical transportation with straightforward mechanicals, making it a popular choice for budget-conscious buyers and those seeking a durable platform.
Key Features
Vehicle Attributes:
Known for its fuel efficiency, practical interior, and generally good reliability, often featuring either front-wheel drive (FWD) or optional all-wheel drive (AWD) on some variants. Available in sedan, coupe, and hatchback body styles.
Manual Value:
Provides essential information for maintaining and repairing this popular model, saving owners significant costs compared to dealership servicing.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Europe, Asia (specific markets may vary based on regional variants)
Secondary Coverage:
Technical service information applicable to global variants of the Lancer platform during the specified years, with notes on regional differences where applicable.
Page Count
Estimated Page Count:
~2000+ pages (typical for a comprehensive factory service manual covering multiple variants)
Suspension (front and rear), steering system, brake system (disc and drum), wheel alignment, chassis lubrication.
Electrical:
Wiring diagrams, charging system, starting system, lighting system, ignition system, instrument panel, power accessories (windows, locks, mirrors), audio system, climate control system, body control module (BCM), anti-theft systems (if equipped).
Body:
Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, seating, climate control system components, body structural repair, rust prevention.
Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, steering rack replacement, electrical component diagnosis and repair, body panel repair and replacement, AC system servicing.
Diagnostics:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) and their meanings, component testing procedures, wiring harness testing, diagnostic tool usage (OBD-II).
Technical Depth
Depth:
Comprehensive; covers everything from routine maintenance and fluid checks to complete engine and transmission overhauls, electrical system diagnostics, and bodywork.
Detail Level:
Detailed step-by-step instructions, exploded views, torque specifications, special tool requirements, diagnostic flowcharts, and circuit diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Yes (typically searchable text)
Print Quality
Printability:
Printable (high-resolution images and text for clear printing)
Binding Type
Binding:
N/A (Digital Download - User prints and binds as desired)
Paper Type
Paper Type:
N/A (Digital Download - User chooses paper type for printing)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G13, 4G15, 4G91, 4G92, 4G93, 4G94 (depending on market and trim level)
Every 3,750 to 7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil used).
Air Filter Replacement:
Every 15,000 to 30,000 miles.
Spark Plug Replacement:
Every 30,000 to 60,000 miles (depending on spark plug type).
Timing Belt Replacement:
Every 60,000 to 90,000 miles or 5-7 years (critical for interference engines, refer to specific engine code).
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-6A certified, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity recommendation).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or a quality ethylene glycol based coolant with corrosion inhibitors. Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Problems:
Oil leaks from valve cover gasket, potential for head gasket failure on some higher mileage engines, timing belt failure if not replaced per schedule (interference engine).
Alternator failures, starter motor issues, power window motor failures, intermittent dashboard warning lights.
Suspension Issues:
Worn ball joints, tie rod ends, and bushings due to age and mileage.
Corrosion:
Rust can be an issue, particularly in areas exposed to salt and moisture, affecting wheel wells, rocker panels, and subframes.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, known for a broad range of vehicles from compact cars to SUVs and performance cars.
Model Evolution
Lancer Lineage:
The Lancer is a long-standing model line for Mitsubishi, dating back to 1973. The 1996-2001 generation represents the 6th generation (CK/CM chassis) globally, evolving from earlier models with chassis improvements and updated styling.
Production
Manufacturing Locations:
Primarily Japan, but also assembled in various international locations under license or joint ventures.
Market Introduction Era:
The 6th generation (CJ/CK/CM) was introduced in 1995 for the 1996 model year and ran until 2007 in some markets, with significant updates during its run.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Generally received average to good ratings from automotive publications for its class, often praised for value and fuel economy.
Model Variants Performance:
Performance-oriented variants like the Lancer Evolution (though not typically a 'Colt Lancer' in all markets) were highly acclaimed in motorsports and performance car segments.
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