This manual covers Sportsman, Xplorer, and Worker 500 models produced between 1996 and 2003. These versatile all-terrain vehicles (ATVs) are known for their robust engineering, offering a reliable and capable platform for a wide range of applications, from recreational trail riding to demanding work tasks. The Sportsman line, in particular, revolutionized the ATV market with innovations like independent rear suspension, providing enhanced comfort and superior handling. With powerful liquid-cooled, 4-stroke engines, automatic transmissions with selectable AWD, and substantial towing and rack capacities, these ATVs are designed for durability and performance. This comprehensive 567-page English-language service repair manual provides detailed information for maintaining and repairing your ATV. It covers all essential mechanical and electrical systems, including engine top and lower ends, fuel and cooling systems, clutch and drive systems, transmission, front drive, suspension, brakes, and the electrical system with wiring diagrams. The manual offers step-by-step instructions and diagnostic procedures for all repair and maintenance tasks, from routine lubrication and tune-ups to complete rebuilds. It is an invaluable resource for ATV owners, DIY mechanics, and professional technicians seeking to ensure their vehicle operates at peak performance and longevity.