Mercedes R170 1996-2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Internal Chassis Code: R170 Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 👋 Introduction Market Position Vehicle Segment: Compact luxury roadster/sports car Target Audience: Enthusiasts seeking performance, luxury, and innovative design in a two-seater convertible Competitive Analysis Key Competitors: BMW Z3, Porsche Boxster, Audi TT Roadster, Jaguar XK8 Convertible Unique Selling Proposition: Variable compression ratio (optional on some models), retractable hardtop (Vario-roof), Mercedes-Benz engineering and build quality. Key Features Body Style: Two-door convertible with retractable hardtop (Vario-roof system) Powertrain Options: Inline-4 and V6 engines, RWD 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: Digital (likely PDF, but not explicitly stated in product info) Completeness: Comprehensive, covering full service and repair instructions 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair for various R170 engine variants (e.g., M111, M112, M113) Engine Management: Fuel system, ignition system, emissions control, ECU diagnostics, sensor testing, fuel injection Transmission Manual: Manual transmission servicing, repair, clutch replacement, gear selection mechanisms Transmission Automatic: Automatic transmission servicing, repair, torque converter, valve body, electronic controls Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Power steering system, steering rack, steering column, tie rods, hydraulic system Brakes: Brake system diagnostics, component replacement (pads, rotors, calipers), hydraulic system, ABS, ESP components Electrical System: Battery, charging system, starter, lighting system, wiring diagrams, fuses, relays Body And Chassis: Body panel repair, chassis lubrication, door mechanisms, convertible top operation and repair HVAC: Heating, ventilation, and air conditioning system servicing, refrigerant handling, component repair Infotainment And Comfort: Radio, navigation, climate control panel, power windows, mirrors, seats Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures for all covered model years Diagnostic Procedures: Troubleshooting guides and diagnostic steps for common and uncommon issues Repair Procedures: Step-by-step repair instructions for virtually all components and systems Overhaul Procedures: Engine and transmission overhaul procedures Component Replacement: Instructions for replacing individual parts such as sensors, actuators, filters, etc. Wiring Diagrams: Comprehensive electrical wiring schematics for all major systems Technical Depth Depth Level: Expert-level; suitable for professional technicians and experienced DIY enthusiasts Diagnostics Support: Detailed diagnostic trouble codes (DTCs), symptom analysis, and repair strategies Torque Specifications: Precise torque values for critical fasteners across all systems Clearances And Tolerances: Specifications for critical component clearances and manufacturing tolerances 📊 Manual Specifications File Format Digital Format: Likely PDF; searchable text and high-resolution images expected Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Diagram Clarity: Detailed and easy-to-understand mechanical and electrical diagrams Binding Type Digital Access: Downloadable file for offline use Paper Type Digital Format Features: Hyperlinked table of contents, bookmarking capabilities ⚙️ Engine Specifications Primary Engine Engine Codes Common: M111 (2.0L, 2.3L Supercharged), M112 (3.2L V6), M113 (4.3L V8 - AMG SLK32) Displacement Variations: 2.0L, 2.3L, 3.2L, 3.2L Supercharged (AMG) Performance Horsepower Range: 134 hp (SLK 200) to 354 hp (SLK 32 AMG) Torque Range: 140 lb-ft (SLK 200) to 332 lb-ft (SLK 32 AMG) Fuel System Injection Type: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPFI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) 🔧 Transmission Standard Transmission Options: 5-speed manual, 5-speed automatic (722.6 'NAG') Optional Transmission Options: AMG SpeedShift 5-speed automatic (SLK 32 AMG) Features Drive Type: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: Approx. 157.3 inches (4000 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 50.1 inches (1275 mm) Wheelbase: Approx. 81.5 inches (2070 mm) Weights Curb Weight Range: Approx. 2900 - 3200 lbs (1315 - 1450 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Not rated (vehicle predates comprehensive current NHTSA ratings) IIHS Side Impact: Not rated (vehicle predates comprehensive current IIHS ratings) Active Features Stability Control: Standard Electronic Stability Program (ESP) on most models Braking Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Passive Features Airbags: Driver and passenger front airbags, optional side airbags Rollover Protection: Pop-up roll bars integrated behind headrests 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with optional Bose sound system. Navigation: Optional factory navigation system, typically using CD-ROMs for maps. Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional parking sensors (Parktronic). Connectivity Phone Integration: Optional integrated hands-free phone system (requires compatible cellular technology). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months (refer to specific model year and service type for exact intervals) Major Service A B: Based on Flexible Service System (FSS), indicated by the instrument cluster; commonly involves inspection and replacement of filters, spark plugs, etc. every 30,000-60,000 miles. Fluid Specifications Engine Oil Type: MB 229.1 or MB 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40 or 0W-40 - check manual for specific viscosity and spec for engine) Transmission Fluid Automatic: MB 236.10 or MB 236.14 (e.g., Pentosin ATF 1 or equivalent) Coolant...
Not rated (vehicle predates comprehensive current NHTSA ratings)
IIHS Side Impact:
Not rated (vehicle predates comprehensive current IIHS ratings)
Active Features
Stability Control:
Standard Electronic Stability Program (ESP) on most models
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Driver and passenger front airbags, optional side airbags
Rollover Protection:
Pop-up roll bars integrated behind headrests
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with optional Bose sound system.
Navigation:
Optional factory navigation system, typically using CD-ROMs for maps.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional parking sensors (Parktronic).
Connectivity
Phone Integration:
Optional integrated hands-free phone system (requires compatible cellular technology).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months (refer to specific model year and service type for exact intervals)
Major Service A B:
Based on Flexible Service System (FSS), indicated by the instrument cluster; commonly involves inspection and replacement of filters, spark plugs, etc. every 30,000-60,000 miles.
Fluid Specifications
Engine Oil Type:
MB 229.1 or MB 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40 or 0W-40 - check manual for specific viscosity and spec for engine)
Transmission Fluid Automatic:
MB 236.10 or MB 236.14 (e.g., Pentosin ATF 1 or equivalent)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., ZEREX G-48 or equivalent)
Brake Fluid Type:
DOT 4 (MB Spec 331.0)
Known Issues
Mass Air Flow Sensor:
Can become dirty or fail, leading to poor engine performance and CEL.
V Rocco Sensor Issues:
Crankshaft position sensor (CPS) and camshaft position sensors can fail, causing starting problems or stalling.
Evap Purge Valve:
Can fail, causing rough idle or EVAP system codes.
Vario Roof System:
Hydraulic leaks, pump failures, sensor issues, or binding mechanisms are common issues requiring specialized diagnosis.
Window Regulators:
Can fail, causing windows to drop or not operate.
Subframe Mounts:
Can wear out, leading to clunking noises and poor handling.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety, established over a century of automotive innovation.
Model Evolution
R170 Introduction:
Introduced in 1996 as a direct competitor to the BMW Z3, the R170 was Mercedes-Benz's entry into the compact roadster segment.
Facelift Minor Updates:
Facelifted in 2000 with revised styling, improved interior, and updated engine options (including the V6).
Amg Variant:
The AMG SLK32 was introduced in 2001, featuring a supercharged 3.2L V6 engine.
Production
Production Period:
1996-2004
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
SAE Automotive Engineer Of The-Year:
Not applicable (no specific awards listed for this vehicle model in this category).
Ratings
Consumer Reports Reliability:
Varied reliability ratings over its lifespan; later models generally more reliable. The manual helps address common issues.
Certifications
Euro Ncap Safety:
Not rated directly by Euro NCAP in its earliest configurations, but subsequent Mercedes models demonstrate strong safety performance.
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