Mercedes SLK 320 1996-2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK 320 Body Style: Roadster (R170) Generation Generation: R170 (First Generation) Codes Chassis Code: R170 👋 Introduction Market Position Market Segment: Compact premium roadster, positioned as a sporty and stylish convertible alternative in Mercedes-Benz's lineup. Competitive Analysis Key Competitors: BMW Z3, Porsche Boxster, Audi TT (later in its production run). Key Features Vario Roof: The signature feature is the electro-hydraulic Vario-Roof, a retractable hardtop that transforms the car from a coupe to a roadster in seconds. Driving Dynamics: Known for its nimble handling, rear-wheel-drive platform, and a balanced chassis contributing to an engaging driving experience. Brand Heritage Brand Reputation: Mercedes-Benz is renowned for engineering excellence, luxury, comfort, and safety. 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Page Count: 6447 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of the M112 V6 engine, including maintenance, diagnosis, removal, installation, and overhaul procedures. Transmission: Details on the automatic transmission (e.g., 722.6 series), including operation, diagnosis, fluid service, and repair. Brakes: Information on the hydraulic brake system, including ABS (Anti-lock Braking System), component testing, bleeding procedures, and pad/rotor replacement. Suspension: Coverage of front and rear suspension components, including struts, control arms, bushings, and alignment procedures. Steering: Details on the power steering system, steering rack, and related components. Electrical System: Extensive coverage of the vehicle's electrical architecture, including wiring diagrams, fuse/relay locations, starter, alternator, and battery service. Climate Control: Diagnosis and repair of the automatic climate control (ACC) system, including refrigerant handling and component testing. Body And Interior: Procedures for body panel removal and installation, interior trim, seats, and the innovative Vario-Roof (retractable hardtop) system. Cooling System: Information on the cooling system, including radiator, water pump, thermostat, hoses, and coolant specifications. Fuel System: Details on the fuel injection system, fuel pump, injectors, fuel filter, and fuel tank. Exhaust System: Information on exhaust components, catalytic converters, and muffler systems. Safety Systems: Coverage of airbags, seatbelt systems, and associated sensors and control modules. Lighting And Accessories: Headlights, taillights, interior lighting, power windows, mirrors, and central locking system. Instrumentation And Gauges: Diagnosis and repair of the instrument cluster, warning lamps, and various sensors feeding these systems. Procedures Included Preventive Maintenance: Detailed schedules and instructions for oil changes, filter replacements, fluid checks, belt inspections, and other routine maintenance. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues, often with flowcharts and symptom-based guides. Component Removal Installation: Step-by-step instructions for removing and installing virtually every component on the vehicle. Disassembly Assembly: Detailed procedures for taking apart and reassembling major assemblies and sub-assemblies for repair or rebuilding. Adjustments: Specific procedures for adjusting various systems, such as idle speed, lighting, and parking brake. Specifications: Inclusion of critical technical specifications, torque values, fluid capacities, and electrical parameters. Bodywork And Chassis: Structural repairs, panel alignment, corrosion protection, and specific Vario-Roof mechanism servicing. Technical Depth Depth Of Coverage: Comprehensive, 'bumper-to-bumper' coverage suitable for both professional mechanics and advanced DIY enthusiasts. Diagnostic Tools: References to required diagnostic tools and their usage, which may include Mercedes-specific diagnostic equipment (e.g., STAR Diagnosis). Pictorial Diagrams: Numerous detailed illustrations, exploded views, drawings, and photographs to visually guide repair processes. Special Tools: Identification and usage of specialized service tools required for specific repair operations. Diagnostic Charts: Includes diagnostic flowcharts and symptom guides to aid in fault identification. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding Type: Digital (Instant Download PDF) Paper Type Paper Type: N/A (Digital Format) Software Requirements Software Requirement: Adobe Reader (or compatible PDF viewer) Compatibility Operating Systems: Windows, Mac, Linux OS Completeness Completeness Statement: 100% complete and intact, with no missing or corrupt pages/sections. Accessibility Instant Download: Yes, available for immediate download after payment. ⚙️ Engine Specifications Primary Engine Engine Code: M112 E32 Configuration: 3.2L (3199 cc) SOHC 18-valve V6 Performance Horsepower: 215 hp (160 kW) @ 6,100 rpm (approximate for most model years) Torque: 229 lb-ft (310 Nm) @ 3,150 rpm (approximate for most model years) Fuel System Fuel Delivery: Sequential multi-point fuel injection (SFI) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Management Engine Control Unit: ME 2.8 / ME 2.8.1 (or similar Bosch Motronic variants) 🔧 Transmission Standard Transmission Type: 5-speed Automatic (722.6 series '5G-TRONIC') Optional Optional Transmission: 5-speed Manual Transmission (Less common in North America for the SLK 320) Features Transmission Features: Driver-adaptive shifting, Comfort/Sport modes. 📐 Dimensions Exterior Length: Approx. 157.5 inches (4001 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 50.7 inches (1288 mm) Wheelbase: Approx. 82.7 inches (2100 mm) Weights Curb Weight: Approx. 3,086 lbs (1400 kg) for automatic transmission models. 🛡️ Safety Features...
Comprehensive coverage of the M112 V6 engine, including maintenance, diagnosis, removal, installation, and overhaul procedures.
Transmission:
Details on the automatic transmission (e.g., 722.6 series), including operation, diagnosis, fluid service, and repair.
Brakes:
Information on the hydraulic brake system, including ABS (Anti-lock Braking System), component testing, bleeding procedures, and pad/rotor replacement.
Suspension:
Coverage of front and rear suspension components, including struts, control arms, bushings, and alignment procedures.
Steering:
Details on the power steering system, steering rack, and related components.
Electrical System:
Extensive coverage of the vehicle's electrical architecture, including wiring diagrams, fuse/relay locations, starter, alternator, and battery service.
Climate Control:
Diagnosis and repair of the automatic climate control (ACC) system, including refrigerant handling and component testing.
Body And Interior:
Procedures for body panel removal and installation, interior trim, seats, and the innovative Vario-Roof (retractable hardtop) system.
Cooling System:
Information on the cooling system, including radiator, water pump, thermostat, hoses, and coolant specifications.
Fuel System:
Details on the fuel injection system, fuel pump, injectors, fuel filter, and fuel tank.
Exhaust System:
Information on exhaust components, catalytic converters, and muffler systems.
Safety Systems:
Coverage of airbags, seatbelt systems, and associated sensors and control modules.
Lighting And Accessories:
Headlights, taillights, interior lighting, power windows, mirrors, and central locking system.
Instrumentation And Gauges:
Diagnosis and repair of the instrument cluster, warning lamps, and various sensors feeding these systems.
Procedures Included
Preventive Maintenance:
Detailed schedules and instructions for oil changes, filter replacements, fluid checks, belt inspections, and other routine maintenance.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues, often with flowcharts and symptom-based guides.
Component Removal Installation:
Step-by-step instructions for removing and installing virtually every component on the vehicle.
Disassembly Assembly:
Detailed procedures for taking apart and reassembling major assemblies and sub-assemblies for repair or rebuilding.
Adjustments:
Specific procedures for adjusting various systems, such as idle speed, lighting, and parking brake.
Specifications:
Inclusion of critical technical specifications, torque values, fluid capacities, and electrical parameters.
Bodywork And Chassis:
Structural repairs, panel alignment, corrosion protection, and specific Vario-Roof mechanism servicing.
Technical Depth
Depth Of Coverage:
Comprehensive, 'bumper-to-bumper' coverage suitable for both professional mechanics and advanced DIY enthusiasts.
Diagnostic Tools:
References to required diagnostic tools and their usage, which may include Mercedes-specific diagnostic equipment (e.g., STAR Diagnosis).
Pictorial Diagrams:
Numerous detailed illustrations, exploded views, drawings, and photographs to visually guide repair processes.
Special Tools:
Identification and usage of specialized service tools required for specific repair operations.
Diagnostic Charts:
Includes diagnostic flowcharts and symptom guides to aid in fault identification.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
Digital (Instant Download PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Software Requirement:
Adobe Reader (or compatible PDF viewer)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Completeness
Completeness Statement:
100% complete and intact, with no missing or corrupt pages/sections.
Accessibility
Instant Download:
Yes, available for immediate download after payment.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E32
Configuration:
3.2L (3199 cc) SOHC 18-valve V6
Performance
Horsepower:
215 hp (160 kW) @ 6,100 rpm (approximate for most model years)
Torque:
229 lb-ft (310 Nm) @ 3,150 rpm (approximate for most model years)
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (SFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
Engine Control Unit:
ME 2.8 / ME 2.8.1 (or similar Bosch Motronic variants)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (722.6 series '5G-TRONIC')
Optional
Optional Transmission:
5-speed Manual Transmission (Less common in North America for the SLK 320)
Features
Transmission Features:
Driver-adaptive shifting, Comfort/Sport modes.
📐 Dimensions
Exterior
Length:
Approx. 157.5 inches (4001 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 50.7 inches (1288 mm)
Wheelbase:
Approx. 82.7 inches (2100 mm)
Weights
Curb Weight:
Approx. 3,086 lbs (1400 kg) for automatic transmission models.
🛡️ Safety Features
Ratings
Safety Ratings:
Generally well-regarded for its era, featuring standard safety equipment expected from Mercedes-Benz.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (ASR).
Passive Features
Passive Safety Features:
Front airbags, side airbags, crumple zones, rollover protection system (pop-up roll bars).
💡 Technology Features
Infotainment
Infotainment System:
Factory-fitted radio/cassette or CD player, optional navigation system (APS), and Bose sound system were available.
Driver Assistance
Driver Assistance Features:
Cruise control, optional rain-sensing wipers, and automatic climate control.
Connectivity
Connectivity Options:
Limited by modern standards, but often featured Mercedes' proprietary telematics system (e.g., Tele Aid).
Lighting
Lighting Options:
Halogen headlights, optional Xenon headlights, and front fog lamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, as per the flexible service system (Assyst).
Major Service Intervals:
Key services often occur around 30,000, 60,000, 90,000 miles, including spark plug replacement, brake fluid flush, and coolant exchange.
Fluid Specifications
Engine Oil:
Refer to the owner's manual or manual for specific MB 229.3 or MB 229.5 specifications (e.g., 0W-40 or 5W-40 synthetic).
Transmission Fluid:
MB 236.10 specification (e.g., ATF 3403-M 115 or similar for the 722.6 transmission).
Coolant:
MB 325.0 or MB 326.0 specification (Antifreeze/Coolant, typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 4 (or specified Mercedes-Benz fluid).
Known Issues
Common Issues:
Vario-Roof hydraulic leaks and actuator failures, mass airflow sensor (MAF) issues, ignition coil failures, rust on fenders and rocker panels, O2 sensor failures.
📚 Vehicle History
Brand Heritage
Brand History:
Founded in 1926, Daimler-Benz AG (now Mercedes-Benz Group AG) has a rich history of automotive innovation, luxury, and motorsport.
Model Evolution
R170 Development:
The R170 platform was designed to be a smaller, more agile roadster, inspired by the classic 1950s Mercedes-Benz 300 SL Roadster. It was a significant departure from Mercedes' traditional larger sedans and coupes.
Production
Production Period:
1996-2004 (R170 generation)
Production Locations
Manufacturing Site:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Often listed in 'Ten Best' lists for sports cars or convertibles during its production run, recognized for its unique design and Vario-Roof technology.
Ratings
Safety Ratings Era:
Generally received good safety ratings for its time, reflecting Mercedes-Benz's commitment to occupant protection.
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