🏷️ Basic Information Identification Make: Plymouth Model: Voyager Model Generation: GS (Second Generation) Codes Platform Code: NS 👋 Introduction Market Position Target Audience: DIY car owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Differentiation: Vehicle-specific information, not generic; provides the same data used by authorized dealer service departments. Key Features Accuracy: Accurate, clear, and concise text with diagrams and illustrations. Cost Savings: Enables owners to perform repairs and maintenance, saving significant money on labor costs. Completeness: Covers all major topics, ensuring comprehensive repair guidance. 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Vehicle Types: Minivan Page Count Estimated Page Count: Comprehensive (typically 1000+ pages for a full factory service manual) Manual Type Type: Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, repair, and reassembly of all engine components. Engine Electrical: Detailed wiring diagrams, ignition system, charging system, starting system, and engine control module (ECM) diagnostics. Emission Control: Diagnosis and repair of emission control systems, including catalytic converters, EGR, and evaporative emission controls. Fuel System: Components such as fuel pump, injectors, fuel pressure regulator, and fuel tank servicing. Clutch System: Servicing and repair of the clutch assembly for manual transmission vehicles. Manual Transaxle: Complete repair and overhaul procedures for manual transmission and transaxle systems. Automatic Transaxle: In-depth diagnostic, repair, and overhaul information for automatic transmission systems, including torque converter. Driveshaft Axle: Maintenance and repair of drive shafts, CV joints, and axle components. Suspension System: Repair and alignment procedures for front and rear suspension, including struts, springs, control arms, and bushings. Steering System: Diagnosis and repair of power steering system, steering rack, tie rod ends, and steering column. Restraint System: Information on airbags, seatbelt mechanisms, and related SRS system diagnostics. Brake System: Disc and drum brake servicing, ABS system diagnostics, brake fluid specifications, and component replacement. Body Interior Exterior: Body panel repair, door mechanisms, trim, glass, weatherstripping, and interior component servicing. Body Electrical: Wiring diagrams for lighting, power windows, power locks, mirrors, and interior electronics. HVAC: Maintenance and repair of heating, ventilation, and air conditioning systems, including refrigerant handling. Procedures Included Maintenance: Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, and fluid checks. Troubleshooting: Detailed diagnostic procedures for identifying and resolving common and uncommon vehicle issues. Repair: Comprehensive repair instructions for virtually every component of the vehicle, from minor adjustments to major overhauls. Installation: Guidance on the proper installation of replacement parts and accessories. Technical Depth Diagnostics: Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs). Specifications: Inclusion of all necessary technical specifications, torque values, clearances, and tolerances. Diagrams Illustrations: Abundant use of diagrams, illustrations, and schematics to clarify repair procedures. Wiring Schematics: Complete and detailed electrical wiring schematics for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Binding Type Physical Binding: Not Applicable (Digital Format) Paper Type Physical Paper Type: Not Applicable (Digital Format) Software Requirements Required Software: Adobe PDF Reader Compatibility Operating Systems: Windows and macOS ⚙️ Engine Specifications Primary Engine Engine Options: Commonly included engines: 2.4L DOHC I4 (97-00), 3.0L SOHC V6 (96-00), 3.3L SOHC V6 (00-05), 3.8L OHV V6 (96-00), 3.8L OHV V6 (01-03). Performance Horsepower Range: Approximately 150 hp to 180 hp depending on engine and year. Torque Range: Approximately 170 lb-ft to 210 lb-ft depending on engine and year. Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Engine Mechanical Engine Layout: Front-wheel drive, transverse engine mounting. Cylinder Head: Dual Overhead Cam (DOHC) for 4-cylinder, Single Overhead Cam (SOHC) for V6 engines. 🔧 Transmission Standard Manual Transmission: Available on some models, typically 5-speed. Optional Automatic Transmission: Standard on most models, typically 4-speed automatic (e.g., 41TE, 42LE). Features Transaxle Type: Front-wheel drive transaxle. 📐 Dimensions Exterior Length: Approx. 192-195 inches (depending on year and specific model). Width: Approx. 72 inches. Height: Approx. 67-68 inches. Weights Curb Weight: Approx. 3600-4000 lbs depending on configuration. Cargo Cargo Volume: Highly configurable with removable rear seats, offering substantial cargo space. 🛡️ Safety Features Ratings NHTSA Front Impact: Generally rated well for its era, with specific ratings varying by year. Active Features ABS: Anti-lock Braking System (ABS) typically standard or optional. Passive Features Airbags: Driver and passenger front airbags standard. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player with optional premium sound systems. Driver Assistance Cruise Control: Standard or optional cruise control system. Connectivity Power Accessories: Power windows, power door locks, and power mirrors were common features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Refer to manual for specifics. Timing Belt Replacement: Crucial for V6 engines with timing belts (e.g., 3.3L,...