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BMW R1150GS 1996 Full Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Year: 1996 Product Type: Full Service Repair Manual 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience: Riders seeking versatility, long-distance comfort, and off-road capability. Competitive Analysis Key Competitors Era: Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger. Key Features Vehicle Engine Type: Air/oil-cooled, four-stroke, two-cylinder boxer engine. Engine Capacity: 1130 cc Power Output: Approx. 85 hp @ 6750 rpm Torque Output: Approx. 98 Nm (72 lb-ft) @ 5250 rpm Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic 2.4 Frame Type: Three-piece modular frame (steel tubing) Key Features Manual Manual Focus: Empowering owners and technicians for comprehensive upkeep. Diagnostic Emphasis: Includes detailed diagnostic procedures and troubleshooting guides. 📋 Manual Details Coverage Areas Engine Coverage: Complete overhaul, maintenance, tuning, diagnostics, and repair of the R 1150 GS engine. Transmission Coverage: Gearbox, clutch, driveshaft, final drive maintenance and repair. Electrical Coverage: Wiring diagrams, component testing, troubleshooting of all electrical systems. Chassis Coverage: Suspension, brakes, steering, wheels, tires, frame. Bodywork Coverage: Fairings, fuel tank, seat, body panels, accessories. Page Count Estimated Pages: 400+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Boxer twin, twin-spark ignition, fuel injection (Motronic 2.4). Transmission: 6-speed gearbox, single-plate dry clutch, driveshaft final drive. Fuel System: Bosch Motronic 2.4 EFI, fuel pump, injectors, throttle body. Exhaust System: Catalytic converter, mufflers, lambda sensors. Suspension: Telelever front suspension, Paralever rear swingarm, adjustable shocks (e.g., Öhlins option). Brakes: Dual front discs with BMW Motorrad ABS II (optional), single rear disc. Electrical System: Battery, alternator, starter motor, ignition system, lighting, instrumentation, ABS control unit. Cooling System: Oil-cooled cylinder heads, oil cooler. Procedures Included Engine Maintenance: Oil changes, filter replacement, spark plug replacement, valve clearance adjustment. Engine Repair: Piston replacement, cylinder head overhaul, crankshaft inspection. Fuel System Service: Injector cleaning, fuel pressure testing, throttle body synchronization. Transmission Service: Gearbox oil change, clutch adjustment, driveshaft lubrication. Brake Service: Brake pad replacement, fluid flush and bleed (including ABS systems). Suspension Service: Fork seal replacement, shock absorber adjustment/rebuild. Electrical Troubleshooting: Fault diagnosis for starting issues, charging problems, lighting faults. ABS System Service: ABS sensor testing, ABS fluid bleed procedure. Technical Depth Depth: Comprehensive: Covers routine maintenance, advanced diagnostics, and complete unit rebuilds. Detail Level: Step-by-step instructions, torque specifications, special tool requirements. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely searchable text content Print Quality Print Readability: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Configuration: Horizontally opposed twin-cylinder (Boxer) Bore X Stroke: 90.5 mm x 84.0 mm Compression Ratio: 10.0:1 Valvetrain: SOHC, 4 valves per cylinder, pushrod operated Ignition System: Dual spark plugs per cylinder, electronic ignition (Motronic 2.4) Performance Rated Horsepower: 85 HP @ 6750 RPM Rated Torque: 98 Nm (72 lb-ft) @ 5250 RPM Fuel System Fuel Injection Type: Bosch Motronic 2.4 Electronic Fuel Injection Fuel Type Recommendation: Unleaded, minimum 95 octane (RON) Fuel Tank Capacity: 25 Liters (6.6 US gal) 🔧 Transmission Standard Gearbox Type: Constant mesh 6-speed sequential Clutch Type: Single dry plate, diaphragm spring Final Drive: Shaft drive Features Gear Ratios: Typically: 1st: 3.47:1, 2nd: 2.56:1, 3rd: 1.93:1, 4th: 1.56:1, 5th: 1.30:1, 6th: 1.13:1 (Manual provides precise ratios) Transmission Fluid Type: SAE 75W/90 API GL-5 (refer to manual for specific BMW spec) Final Drive Fluid Type: SAE 75W/90 API GL-5 (refer to manual for specific BMW spec) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 910 mm (35.8 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase: Approx. 1,487 mm (58.5 in) Weights Dry Weight: Approx. 227 kg (500 lbs) Gross Vehicle Weight Rating: Approx. 430 kg (948 lbs) Wheels Tires Front Wheel Size: 3.00 x 19 Rear Wheel Size: 4.00 x 17 Front Tire Size: 110/80 R 19 Rear Tire Size: 150/70 R 17 🛡️ Safety Features Ratings ABS: BMW Motorrad ABS II (optional, fully integrated) Active Features Braking System: Dual 305mm front discs, 276mm rear disc; dual-circuit hydraulic system. Passive Features Lighting: Halogen headlight, LED taillight, integrated turn signals. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital odometer, trip meter, clock, warning lights. Driver Assistance ABS System: BMW Motorrad ABS II, providing anti-lock braking for front and rear wheels. Connectivity Accessories Interface: Pre-wired for accessory sockets, heated grips, auxiliary lighting. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (whichever comes first) Filter Change Interval: With every oil change Valve Clearance Check: Every 20,000 km Spark Plug Replacement: Every 20,000 km Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Type: SAE 20W-50 API SG/SH or better (e.g., Castrol Power 1 Racing 4T) Engine Oil Capacity: Approx. 3.5 Liters (with filter change) Gearbox Oil Capacity: Approx. 1.2 Liters Final...
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Sku: 424440
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BMW R1150GS 1996 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Year:
1996
Product Type:
Full Service Repair Manual
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Riders seeking versatility, long-distance comfort, and off-road capability.
Competitive Analysis
Key Competitors Era:
Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger.
Key Features Vehicle
Engine Type:
Air/oil-cooled, four-stroke, two-cylinder boxer engine.
Engine Capacity:
1130 cc
Power Output:
Approx. 85 hp @ 6750 rpm
Torque Output:
Approx. 98 Nm (72 lb-ft) @ 5250 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic 2.4
Frame Type:
Three-piece modular frame (steel tubing)
Key Features Manual
Manual Focus:
Empowering owners and technicians for comprehensive upkeep.
Diagnostic Emphasis:
Includes detailed diagnostic procedures and troubleshooting guides.
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete overhaul, maintenance, tuning, diagnostics, and repair of the R 1150 GS engine.
Transmission Coverage:
Gearbox, clutch, driveshaft, final drive maintenance and repair.
Electrical Coverage:
Wiring diagrams, component testing, troubleshooting of all electrical systems.
Chassis Coverage:
Suspension, brakes, steering, wheels, tires, frame.
Bodywork Coverage:
Fairings, fuel tank, seat, body panels, accessories.
Page Count
Estimated Pages:
400+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Boxer twin, twin-spark ignition, fuel injection (Motronic 2.4).
Transmission:
6-speed gearbox, single-plate dry clutch, driveshaft final drive.
Fuel System:
Bosch Motronic 2.4 EFI, fuel pump, injectors, throttle body.
Exhaust System:
Catalytic converter, mufflers, lambda sensors.
Suspension:
Telelever front suspension, Paralever rear swingarm, adjustable shocks (e.g., Öhlins option).
Brakes:
Dual front discs with BMW Motorrad ABS II (optional), single rear disc.
Electrical System:
Battery, alternator, starter motor, ignition system, lighting, instrumentation, ABS control unit.
Cooling System:
Oil-cooled cylinder heads, oil cooler.
Procedures Included
Engine Maintenance:
Oil changes, filter replacement, spark plug replacement, valve clearance adjustment.
Engine Repair:
Piston replacement, cylinder head overhaul, crankshaft inspection.
Fuel System Service:
Injector cleaning, fuel pressure testing, throttle body synchronization.
Transmission Service:
Gearbox oil change, clutch adjustment, driveshaft lubrication.
Brake Service:
Brake pad replacement, fluid flush and bleed (including ABS systems).
Suspension Service:
Fork seal replacement, shock absorber adjustment/rebuild.
Electrical Troubleshooting:
Fault diagnosis for starting issues, charging problems, lighting faults.
ABS System Service:
ABS sensor testing, ABS fluid bleed procedure.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, advanced diagnostics, and complete unit rebuilds.
Detail Level:
Step-by-step instructions, torque specifications, special tool requirements.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable text content
Print Quality
Print Readability:
High resolution for clear diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Horizontally opposed twin-cylinder (Boxer)
Bore X Stroke:
90.5 mm x 84.0 mm
Compression Ratio:
10.0:1
Valvetrain:
SOHC, 4 valves per cylinder, pushrod operated
Ignition System:
Dual spark plugs per cylinder, electronic ignition (Motronic 2.4)
Performance
Rated Horsepower:
85 HP @ 6750 RPM
Rated Torque:
98 Nm (72 lb-ft) @ 5250 RPM
Fuel System
Fuel Injection Type:
Bosch Motronic 2.4 Electronic Fuel Injection
Fuel Type Recommendation:
Unleaded, minimum 95 octane (RON)
Fuel Tank Capacity:
25 Liters (6.6 US gal)
🔧 Transmission
Standard
Gearbox Type:
Constant mesh 6-speed sequential
Clutch Type:
Single dry plate, diaphragm spring
Final Drive:
Shaft drive
Features
Gear Ratios:
Typically: 1st: 3.47:1, 2nd: 2.56:1, 3rd: 1.93:1, 4th: 1.56:1, 5th: 1.30:1, 6th: 1.13:1 (Manual provides precise ratios)
Transmission Fluid Type:
SAE 75W/90 API GL-5 (refer to manual for specific BMW spec)
Final Drive Fluid Type:
SAE 75W/90 API GL-5 (refer to manual for specific BMW spec)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 910 mm (35.8 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase:
Approx. 1,487 mm (58.5 in)
Weights
Dry Weight:
Approx. 227 kg (500 lbs)
Gross Vehicle Weight Rating:
Approx. 430 kg (948 lbs)
Wheels Tires
Front Wheel Size:
3.00 x 19
Rear Wheel Size:
4.00 x 17
Front Tire Size:
110/80 R 19
Rear Tire Size:
150/70 R 17
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad ABS II (optional, fully integrated)
Active Features
Braking System:
Dual 305mm front discs, 276mm rear disc; dual-circuit hydraulic system.
Passive Features
Lighting:
Halogen headlight, LED taillight, integrated turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital odometer, trip meter, clock, warning lights.
Driver Assistance
ABS System:
BMW Motorrad ABS II, providing anti-lock braking for front and rear wheels.
Connectivity
Accessories Interface:
Pre-wired for accessory sockets, heated grips, auxiliary lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (whichever comes first)
Filter Change Interval:
With every oil change
Valve Clearance Check:
Every 20,000 km
Spark Plug Replacement:
Every 20,000 km
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG/SH or better (e.g., Castrol Power 1 Racing 4T)
Engine Oil Capacity:
Approx. 3.5 Liters (with filter change)
Gearbox Oil Capacity:
Approx. 1.2 Liters
Final Drive Oil Capacity:
Approx. 0.22 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, driveshaft splines, front fork seals, ABS sensor failures.
Electrical Gremlins:
Can occur with age; wiring loom integrity is key. Manual provides diagnostic flowcharts.
Engine Performance Slight Dip:
Sometimes noted in higher mileage units due to valve seat wear; manual details checks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Motorcycle Legacy:
BMW is renowned for its boxer-twin engines and durable, long-distance touring motorcycles.
Model Evolution
Predecessor:
R 1100 GS
Development Focus:
The R 1150 GS represented an evolution of the R 1100 GS, offering increased displacement and performance enhancements.
Production
Production Era:
1996 - 2000 (for the R 1150 GS) though this manual specifically targets the 1996 model.
Manufacturing Location:
Berlin, Germany (BMW Motorrad factory)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The R 1150 GS line is widely recognized for its robust build, off-road capability, and enduring legacy in the adventure touring segment.
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