🏷️ Basic Information Identification Make: Chevrolet Model: S10 Year: 1996 Codes Platform: GMT800 (shared with GMC Sonoma) 👋 Introduction Market Position Market Position: A highly popular compact pickup truck that offered versatility and affordability in the mid-1990s, competing with models like the Ford Ranger, Nissan Hardbody, and Toyota Tacoma. Competitive Analysis Competitive Analysis: The 1996 S10 distinguished itself with a range of engine options, available 4WD, and a comfortable interior for its class. This manual provides detailed information to maintain and repair these specific features, offering a competitive edge for owners over generic repair guides. Key Features Key Features: Licensed OE material, digital format for instant access, comprehensive system coverage, DIY-friendly explanations, cost-saving potential for repairs. 📋 Manual Details Coverage Areas Coverage Areas: Full Service and Repair Page Count Page Count: Varies by specific PDF generation, but comprehensive OE coverage implies hundreds of pages. Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: PDF Download (Online Access for 1 Year) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Performance, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (4WD models), Driveshaft, Axles, Suspension (Front & Rear), Steering, Brakes (Front & Rear), ABS, Wheels & Tires, Body & Frame, HVAC System, Electrical System, Lighting, Instrumentation, Power Accessories, Restraints (Airbags, Seatbelts), Diagnostic Procedures Procedures Included Procedures Included: Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnosis, Component Removal & Installation, Adjustment Procedures, Overhaul Procedures, Wiring Diagrams, Torque Specifications, Diagnostic Trouble Codes (DTCs) Technical Depth Technical Depth: Comprehensive. Covers basic maintenance to full engine rebuilds and complex electrical diagnostics. Designed for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire document. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 2.2L OHV I4 (RPO L43) Performance 2.2L I4 Horsepower: 118 hp @ 5200 rpm 2.2L I4 Torque: 130 lb-ft @ 3600 rpm 4.3L V6 Horsepower: 156 hp @ 4400 rpm 4.3L V6 Torque: 230 lb-ft @ 2800 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Variants Optional Engine 1: 4.3L OHV V6 (RPO L35 - Vortec) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (4L60-E) Features Transmission Features: Overdrive gear on automatic, electronic controls for 4L60-E, various gear ratios dependent on engine and drivetrain configuration. 📐 Dimensions Exterior Wheelbase: Standard: 108.3 inches; Extended Cab: 118.8 inches Overall Length: Varies by cab and bed configuration (e.g., Regular Cab Long Bed approx. 208.1 inches) Weights Curb Weight: Starts around 3,000 lbs and increases with engine and drivetrain options. Cargo Bed Lengths: Short Bed: 73.9 inches; Long Bed: 97.9 inches 🛡️ Safety Features Ratings NHTSA Driver Side Frontal Impact: 4-star (for models equipped with airbags) NHTSA Passenger Side Frontal Impact: 4-star (for models equipped with airbags) Active Features Active Safety Features: Available Anti-lock Braking System (ABS) for rear wheels only on most models. Passive Features Passive Safety Features: Driver-side airbag, three-point seatbelts, reinforced passenger cage. 💡 Technology Features Infotainment Infotainment Features: Factory-installed AM/FM stereo with cassette player. Optional CD player. Basic analog gauges and warning lights. Driver Assistance Driver Assistance Features: Limited by era. Primarily focused on active safety like ABS where equipped, and passive safety features. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Antenna for radio reception. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 to 7,500 miles depending on oil type and driving conditions (refer to manual for exact specification based on oil used). Engine Coolant Flush: Every 30,000 miles or 2 years (using recommended coolant). Transmission Fluid Change: Every 30,000 to 50,000 miles depending on transmission type and driving conditions. Fluid Specifications Engine Oil Viscosity: SAE 5W-30 for most conditions (check manual for extreme temperature variations). Engine Coolant Type: Ethylene Glycol based coolant (e.g., Dex-Cool compatible if applicable, though typically orange for this era, consult manual). Automatic Transmission Fluid Type: Dexron-III (or equivalent) Brake Fluid Type: DOT 3 Known Issues Common Issues Engine: Intake manifold gasket leaks (4.3L V6), oil pressure sensor issues, exhaust manifold leaks. Common Issues Suspension: Ball joint wear, sway bar link noise, front end alignment issues. Common Issues Electrical: HVAC blower motor resistor failure, instrument cluster problems, power window regulator failures. Common Issues Drivetrain: U-joint wear on driveshaft, clutch wear on manual transmissions. 📚 Vehicle History Brand Heritage Brand Heritage: Chevrolet has a long history of producing reliable trucks, dating back to the Task Force and C/K series pickups. The S10 line continued this tradition as a compact and capable option. Model Evolution Model Evolution: The 1996 model represents the second generation of the S10 (introduced in 1994), featuring a more aerodynamic design and updated interior...