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1996 Chrysler Town and Country Service and Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 1996 Body Style: Minivan Codes Platform: NS (Second Generation) 👋 Introduction Market Position Vehicle Segment: Full-size minivan, a popular choice for families and versatile cargo transport. Competitive Analysis Competitors 1996: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Mercury Villager. Key Features Vehicle Features: Spacious interior, comfortable ride, available all-wheel drive (AWD), versatile seating configurations, optional power sliding doors (on some trims). Manual Value Value Proposition: Essential resource for owners and independent technicians to maintain, diagnose, and repair the 1996 Town & Country accurately and efficiently, mirroring dealership expertise. 📋 Manual Details Coverage Areas Coverage Statement: Covers all models and all repairs A-Z for the 1996 Chrysler Town & Country. Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, emission control system, cooling system, lubrication system. Transmission Systems: Automatic transmission (e.g., 42LE), clutch (if applicable), torque converter, driveline components. Brakes Systems: Front and rear brakes (disc/drum), ABS system, parking brake. Suspension Steering: Front and rear suspension, steering gear, power steering system, wheel alignment. Electrical Systems: Battery, charging system, starting system, lighting, instruments and gauges, wiring diagrams, fuses, relays, power accessories. Body Chassis: Body construction, interior trim, exterior trim, doors, windows, glass, bumpers, chassis components. HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair. Safety Features: Seat belts, airbags (SRS), child seat anchorages. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid checks and changes. Repair Procedures: Engine rebuilds, transmission overhauls, brake component replacement, suspension repairs, electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, from basic maintenance to complete system overhauls. Includes detailed diagnostics, specifications, and procedures for dealership-level repairs. 📊 Manual Specifications File Format File Type: Printed Manual (likely original factory or high-quality reproduction) Print Quality Quality: High-resolution text and diagrams for clarity. Binding Type Binding: Likely perfect bound or saddle-stitched, designed for durability in a workshop environment. Paper Type Paper Quality: Durable paper stock suitable for repeated use and potential exposure to shop fluids. ⚙️ Engine Specifications Primary Engine Engine Type: 3.3L V6 OHV (3 Speed Automatic Transmission) Engine Code: EGA Displacement: 3.3 Liters (203 cubic inches) Bore X Stroke: 3.66 in x 3.31 in (93 mm x 84 mm) Compression Ratio: 8.4:1 Horsepower Net: 158 hp @ 4800 rpm Torque Net: 190 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane minimum Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil pack system. Cooling System Coolant Capacity: Approx. 12.0 quarts (11.4 liters) Coolant Type: Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water) Lubrication System Oil Capacity: Approx. 4.5 quarts (4.3 liters) with filter Recommended Oil Viscosity: SAE 5W-30 🔧 Transmission Standard Transmission Type: 42LE Automatic Transaxle Number Of Speeds: 3-Speed Automatic Optional Optional Transmission: None offered for 1996 model year in conjunction with the 3.3L V6. Features Transmission Features: Electronically controlled, designed for smooth shifts and efficient power delivery. Fluid Specifications Transmission Fluid Type: ATF+3 (Mopar) Fluid Capacity Transmission Fluid Capacity: Approx. 8.0 quarts (7.6 liters) (dry fill) 📐 Dimensions Exterior Wheelbase: 112.1 inches (2847 mm) Length: 195.7 inches (4971 mm) Width: 76.9 inches (1953 mm) Height: 68.0 inches (1727 mm) Front Track: 63.0 inches (1600 mm) Rear Track: 63.0 inches (1600 mm) Weights Curb Weight Approx: 4,000 - 4,300 lbs (1814 - 1950 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 5,700 lbs (2585 kg) Cargo Cargo Volume Behind 3Rd Row: Approx. 27.5 cu ft (779 liters) Cargo Volume With 3Rd Row Folded: Approx. 69.5 cu ft (1968 liters) Cargo Volume With 2Nd And 3Rd Rows Folded: Approx. 143.7 cu ft (4069 liters) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4-star driver, 4-star passenger (for 1996 model year) IIHS Ratings: Acceptable (for 1996 model year, refer to specific IIHS reports for detailed evaluations) Passive Features Airbags: Driver and passenger front airbags (Supplemental Restraint System - SRS). Seat Belts: Three-point active belts in all seating positions; front shoulder belts adjustable. Child Seat Anchors: Inboard and outboard rear seating positions equipped with child seat anchor points (LATCH system not standard in 1996). Active Features ABS: Anti-lock Braking System (ABS) standard on all models. Traction Control: Traction Control System (TCS) may be optional on some trims or models. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level. Climate Control: Manual climate control standard, optional automatic climate control on higher trims. Driver Assistance Cruise Control:...
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Sku: 456080
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1996 Chrysler Town and Country Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country
Year:
1996
Body Style:
Minivan
Codes
Platform:
NS (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Full-size minivan, a popular choice for families and versatile cargo transport.
Competitive Analysis
Competitors 1996:
Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Mercury Villager.
Key Features
Vehicle Features:
Spacious interior, comfortable ride, available all-wheel drive (AWD), versatile seating configurations, optional power sliding doors (on some trims).
Manual Value
Value Proposition:
Essential resource for owners and independent technicians to maintain, diagnose, and repair the 1996 Town & Country accurately and efficiently, mirroring dealership expertise.
📋 Manual Details
Coverage Areas
Coverage Statement:
Covers all models and all repairs A-Z for the 1996 Chrysler Town & Country.
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, emission control system, cooling system, lubrication system.
Transmission Systems:
Automatic transmission (e.g., 42LE), clutch (if applicable), torque converter, driveline components.
Brakes Systems:
Front and rear brakes (disc/drum), ABS system, parking brake.
Suspension Steering:
Front and rear suspension, steering gear, power steering system, wheel alignment.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments and gauges, wiring diagrams, fuses, relays, power accessories.
Body Chassis:
Body construction, interior trim, exterior trim, doors, windows, glass, bumpers, chassis components.
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair.
Safety Features:
Seat belts, airbags (SRS), child seat anchorages.
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid checks and changes.
Repair Procedures:
Engine rebuilds, transmission overhauls, brake component replacement, suspension repairs, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete system overhauls. Includes detailed diagnostics, specifications, and procedures for dealership-level repairs.
📊 Manual Specifications
File Format
File Type:
Printed Manual (likely original factory or high-quality reproduction)
Print Quality
Quality:
High-resolution text and diagrams for clarity.
Binding Type
Binding:
Likely perfect bound or saddle-stitched, designed for durability in a workshop environment.
Paper Type
Paper Quality:
Durable paper stock suitable for repeated use and potential exposure to shop fluids.
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.3L V6 OHV (3 Speed Automatic Transmission)
Engine Code:
EGA
Displacement:
3.3 Liters (203 cubic inches)
Bore X Stroke:
3.66 in x 3.31 in (93 mm x 84 mm)
Compression Ratio:
8.4:1
Horsepower Net:
158 hp @ 4800 rpm
Torque Net:
190 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil pack system.
Cooling System
Coolant Capacity:
Approx. 12.0 quarts (11.4 liters)
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water)
Lubrication System
Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter
Recommended Oil Viscosity:
SAE 5W-30
🔧 Transmission
Standard
Transmission Type:
42LE Automatic Transaxle
Number Of Speeds:
3-Speed Automatic
Optional
Optional Transmission:
None offered for 1996 model year in conjunction with the 3.3L V6.
Features
Transmission Features:
Electronically controlled, designed for smooth shifts and efficient power delivery.
Fluid Specifications
Transmission Fluid Type:
ATF+3 (Mopar)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 8.0 quarts (7.6 liters) (dry fill)
📐 Dimensions
Exterior
Wheelbase:
112.1 inches (2847 mm)
Length:
195.7 inches (4971 mm)
Width:
76.9 inches (1953 mm)
Height:
68.0 inches (1727 mm)
Front Track:
63.0 inches (1600 mm)
Rear Track:
63.0 inches (1600 mm)
Weights
Curb Weight Approx:
4,000 - 4,300 lbs (1814 - 1950 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5,700 lbs (2585 kg)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 27.5 cu ft (779 liters)
Cargo Volume With 3Rd Row Folded:
Approx. 69.5 cu ft (1968 liters)
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 143.7 cu ft (4069 liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4-star driver, 4-star passenger (for 1996 model year)
IIHS Ratings:
Acceptable (for 1996 model year, refer to specific IIHS reports for detailed evaluations)
Passive Features
Airbags:
Driver and passenger front airbags (Supplemental Restraint System - SRS).
Seat Belts:
Three-point active belts in all seating positions; front shoulder belts adjustable.
Child Seat Anchors:
Inboard and outboard rear seating positions equipped with child seat anchor points (LATCH system not standard in 1996).
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all models.
Traction Control:
Traction Control System (TCS) may be optional on some trims or models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.
Climate Control:
Manual climate control standard, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Trailer Tow Prep:
Wiring provisions for trailer towing available as an option or dealer installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, or as per severe duty schedule.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Recommended every 100,000 miles (160,000 km) with platinum-tipped spark plugs.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, or sooner if used for towing or in severe conditions.
Fluid Specifications
Power Steering Fluid:
Chrysler Power Steering Fluid or Mopar Power Steering Fluid.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Common Problems:
Transmission fluid leaks/slipping (particularly the 42LE), evaporator core leaks causing AC smell, suspension component wear (ball joints, tie rod ends), occasional electrical gremlins (power window motors, door locks), intake manifold gasket leaks.
Diagnostic Challenges:
Intermittent electrical faults and transmission issues can require meticulous diagnostic steps outlined in the manual.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984, setting the standard for family transport.
Model Evolution
Ns Generation:
The 1996 model year marked the introduction of the second-generation (NS) Chrysler minivans, featuring a significant redesign with more aerodynamic styling, improved safety, and updated powertrains compared to the previous ES platform.
Production
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)
Production Years:
1996-2000 (NS Platform)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
While not typically winning the 'Ten Best' award, Chrysler minivans were consistently recognized for their practicality and innovation in the segment.
Ratings
Consumer Reports Ratings:
Ratings varied by model year and specific issues; often cited as practical but with some reliability concerns, particularly with transmissions. This manual would be crucial for addressing those.
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