🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FD3S Year: 1996 Generation Generation Designation: Third Generation (FD) Generation Start Year: 1992 Generation End Year: 2002 Codes Chassis Code: FD3S 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Niche Appeal: Renowned for its rotary engine, distinctive styling, and exceptional handling. Competitive Analysis Key Competitors Era: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968 Key Features Engine Technology: Sequential Twin-Turbocharged Rotary Engine (13B-REW) Handling Dynamics: Lightweight chassis, balanced weight distribution, advanced suspension geometry. Design Philosophy: Continuous improvement on the rotary sports car concept, aerodynamic efficiency. 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Service Procedures Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotary Engine (13B-REW), Engine Mechanical, Lubrication, Cooling, Fuel Injection, Ignition, Emission Control, Turbocharging System Transmission: Manual Transmission (R154), Clutch System, Drivetrain Components (Driveshaft, Differential) Brakes: Hydraulic System, ABS (Anti-lock Braking System), Parking Brake Suspension Steering: Front Suspension (Double Wishbone), Rear Suspension (Multi-link), Power Steering System, Wheel Alignment Electrical Electronics: Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Engine Control Unit (ECU), Immobilizer System, Audio System Body Chassis: Chassis Frame, Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Bumpers, Exterior Trim HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Safety Restraints: Airbag System, Seatbelts Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures Repair Rebuild: Engine Rebuild (Apex Seals, Rotor Housings), Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair Disassembly Assembly: Detailed step-by-step instructions for component removal and installation Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers) Detail Level: Detailed specifications, torque values, clearances, testing procedures, and component diagrams 📊 Manual Specifications File Format Digital Format: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Print Readability: High-resolution images and text, suitable for printing Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper Type: N/A (Digital File) Completeness Content Completeness: Full Factory Service Manual Content ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Rotary (Wankel) Displacement Cc: 1308 cc (2x654 cc rotor chambers) Induction: Sequential Twin-Turbocharged Rotor Design: Abutment type apex seals, trochoid housing surface treatment Performance Horsepower Ps Hp: 255 PS (188 kW; 252 hp) at 6500 rpm (U.S. Spec) Torque Nm Lbft: 314 Nm (232 lb-ft) at 5000 rpm (U.S. Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane Rating 91 or higher recommended) Fuel Pump: Dual fuel pumps (later models, often retrofitted) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Code: R154 Optional Transmission Type Optional: 4-Speed Automatic (less common, typically for export markets and earlier models) Features Drivetrain: Rear-Wheel Drive (RWD) Differential: Limited-Slip Differential (LSD) standard on performance models Clutch Type: Hydraulically Actuated, Single Dry Plate 📐 Dimensions Exterior Length Mm: 4295 Width Mm: 1750 Height Mm: 1230 Wheelbase Mm: 2505 Ground Clearance Mm: 130 Weights Curb Weight Kg: 1280-1310 (approximate, depending on trim and options) 🛡️ Safety Features Ratings NHTSA Rating: Not directly comparable to modern standards due to age; received good marks for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (TCS) on certain models/trims Passive Features Airbags: Driver and Passenger Airbags Seatbelts: 3-Point Inertia-Reel Seatbelts Body Structure: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Mazda ETR/AM/FM stereo with cassette player, optional CD changer. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Connectivity Features: Limited by era; primarily analog systems. Aftermarket Bluetooth/audio integration is common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (synthetic oil recommended). Spark Plug Replacement: Refer to manual; typically every 30,000-60,000 miles depending on type (long-life or standard). Timing Belt Belt Check: Accessory drive belts inspected every 15,000 miles, replaced as needed. Rotary engines do not have timing belts. Coolant Flush: Every 30,000 miles or 2 years. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and oil type requirements, often high-quality synthetic recommended). Coolant: Mazda Long Life Coolant or equivalent (50/50 mixture with distilled water). Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (e.g., Mobil 1 75W-90, Castrol Syntec 75W-90). Differential Fluid: API GL-5, SAE 80W-90 Gear Oil. Brake Fluid: DOT 3 or DOT 4. Known Issues Rotary Engine Apex Seals: Wear and failure of apex seals is a common...