1996 Pontiac Sunfire Service & Repair Manual Software
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🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Sunfire
Year:
1996
Market:
North America
👋 Introduction
Market Position
Positioning:
Entry-level compact car, competitor to Ford Escort, Honda Civic, Toyota Corolla
Competitive Analysis
Key Competitors:
Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Mirage
Key Features
Design Philosophy:
Affordable, fuel-efficient, sporty styling for its segment
Platform:
GM J-body platform (shared with Chevrolet Cavalier, Oldsmobile Achieva, Buick Skylark)
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, and Diagnostics
Secondary Coverage:
Scheduled Maintenance, Troubleshooting, Specifications
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Access (Web Browser)
📖 Manual Coverage
Systems Covered
Engine:
2.2L (RPO LD2) and 2.4L DOHC (RPO LD9) Twin Cam
Transmission:
Manual (Getrag F23) and Automatic (4T40-E)
Drivetrain:
Front-Wheel Drive (FWD), Axles, CV Joints
Suspension:
Front MacPherson Struts, Rear Torsion Beam Axle
Steering:
Power Assisted Rack and Pinion
Brakes:
Front Disc, Rear Drum; ABS System (if equipped)
Electrical System:
Wiring Diagrams, Fuses, Relays, Lighting, Instrumentation
HVAC:
Heating, Ventilation, and Air Conditioning
Fuel System:
Fuel Pump, Injectors, Fuel Filter, Evaporative Emissions (EVAP)
Exhaust System:
Catalytic Converter, Muffler, Pipes
Body And Interior:
Body Panels, Doors, Glass, Seats, Trim
Procedures Included
Engine Repair:
Overhaul, Reassembly, Timing Belt Replacement, Component Diagnosis
Transmission Service:
Fluid Change, Filter Replacement, Clutch Adjustment (Manual), Seal Replacement
Brake Service:
Pad/Shoe Replacement, Rotor/Drum Machining, Bleeding, ABS Component Service
Suspension And Steering Repair:
Strut Replacement, Ball Joint Service, Tie Rod End Replacement, Power Steering Pump Service
Electrical Troubleshooting:
Diagnostic Trouble Codes (DTCs), Circuit Testing, Component Diagnosis
HVAC Repair:
Refrigerant Service, Component Replacement (Compressor, Evaporator), Blower Motor Replacement
Scheduled Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections
Body Panel Repair:
Dent Removal, Panel Replacement, Door Alignment
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics)
📊 Manual Specifications
File Format
Compatibility:
PC, Laptop, Smartphone, Tablet (via Web Browser)
Print Quality
Print Ability:
Printable sections (user dependent)
Binding Type
Binding:
N/A (Online Software)
Paper Type
Paper:
N/A (Online Software)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.2L (134 cu in) L4 SOHC (RPO LD2)
Engine Option 2:
2.4L (146 cu in) L4 DOHC Twin Cam (RPO LD9)
Performance
2.2L Ld2 Horsepower:
120 hp @ 5000 rpm
2.2L Ld2 Torque:
130 lb-ft @ 3600 rpm
2.4L Ld9 Horsepower:
150 hp @ 5800 rpm
2.4L Ld9 Torque:
155 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Manual Transmission:
Getrag F23 5-speed manual
Optional
Automatic Transmission:
GM 4T40-E 4-speed automatic
Features
Transmission Fluid Manual:
Dexron III (or equivalent)
Transmission Fluid Automatic:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Length:
174.4 inches
Width:
67.5 inches
Height:
53.7 inches (Coupe) / 55.2 inches (Hatchback)
Wheelbase:
101.2 inches
Weights
Curb Weight Approx:
2700-2900 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not Explicitly Rated for 1996 Model Year
NHTSA Frontal Impact Passenger:
Not Explicitly Rated for 1996 Model Year
Active Features
ABS:
Optional Anti-lock Braking System
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seat Belts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
None (pre-OBD-II era, basic diagnostic port)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions
Engine Coolant Flush:
Every 30,000 miles or 2 years
Spark Plug Replacement 2.2L:
Refer to manual (typically 60,000-100,000 miles for Platinum or Iridium plugs)
Spark Plug Replacement 2.4L:
Refer to manual (typically 60,000-100,000 miles for Platinum or Iridium plugs)
Automatic Transmission Fluid Filter:
Every 30,000-60,000 miles (depending on driving conditions)
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 (or 10W-30 if temperature permits)
Engine Oil Capacity 2.2L:
Approx. 4.5 quarts (4.3 L) with filter
Engine Oil Capacity 2.4L:
Approx. 4.5 quarts (4.3 L) with filter
Coolant Type:
GM Type I Antifreeze/Coolant (Green) or equivalent
Known Issues
Common Problems:
Intake manifold gasket leaks, EGR valve issues, front suspension wear (ball joints, control arm bushings), power window regulator failures, ABS sensor failures, catalytic converter issues
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was known for performance-oriented and sporty vehicles within General Motors
Model Evolution
Sunfire Introduction:
Introduced for the 1995 model year, replacing the Pontiac Sunbird
1996 Updates:
Minor styling tweaks, potentially updated features and option packages
Production
Production Period:
1995-2005
Manufacturing Location:
Lordstown, Ohio, USA (GM Assembly Plant)
🏆 Awards & Recognition
Recognitions
Common Awards:
No prominent industry awards for this model year; generally positioned as an economy vehicle.
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Sku: 332328
Availability: In stock
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