1997 1998 MITSUISHI LANCER EVO IV & V (4 & 5) Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV & V Model Nickname: Evo IV, Evo V, Lancer Evo Market Segment: Compact Sports Sedan Generation Generation Code: CN9A (Evo IV), CP9A (Evo V) 👋 Introduction Market Position Positioning: Iconic performance rally homologation special, revered for its engineering and driving dynamics. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Escort Cosworth, Lancia Delta Integrale Key Features Performance Focus: Engineered for high-performance driving, rallying, and track use. Advanced AWD system and powerful turbocharged engine. Engineering Philosophy: Showcases Mitsubishi's commitment to rally-bred technology and performance in a road-legal package. 📋 Manual Details Coverage Areas Vehicle Years Covered: 1997, 1998 Trim Levels Covered: RS, GSR Page Count Total Pages: 500 Technical Information Pages: 200 Factory Service Manual Pages: 300 Manual Type Primary Manual Type: Service Repair Manual Secondary Manual Type: Technical Information Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63), Turbocharger, Cooling System, Fuel System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (All-Wheel Drive System) Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear, ABS), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, Power Accessories, Wiring Diagrams Body: Exterior Body Panels, Interior Trim, Seats, Doors, Windows, Locks, HVAC System Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-Offs, Belt Inspections Diagnostics: Troubleshooting Engine Performance Issues, Electrical Fault Diagnosis, HVAC System Problems, ABS System Diagnostics Repair: Engine Component Replacement (e.g., turbocharger, injectors), Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Repairs, Body Panel Repairs Rebuilds: Engine Rebuild Procedures, Transmission Rebuild Procedures Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Quality: High Definition (HD). Clear, crisp text and diagrams suitable for printing. Searchability: Searchable PDF text for quick information retrieval. Print Quality Print Readability: Excellent. Optimized for clear printing of diagrams and text. Binding Type Digital Format: N/A (Digital PDF) Paper Type Digital Format: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Evo Iv: 276 bhp @ 6,250 rpm (JDM spec) Torque Evo Iv: 352 Nm (260 lb-ft) @ 3,000 rpm (JDM spec) Horsepower Evo V: 276 bhp @ 6,250 rpm (JDM spec); slightly higher output in some markets Torque Evo V: 373 Nm (275 lb-ft) @ 3,000 rpm (JDM spec) Fuel System Induction: Sequential Multi-Point Fuel Injection (MPI) with Turbocharger and Intercooler Fuel Type: Unleaded Premium (95 RON or higher recommended) Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant) Coolant Capacity: Approx. 7.0 Liters Lubrication Engine Oil Type: API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for specific conditions) Engine Oil Capacity: Approx. 4.5 Liters (with filter change) Oil Filter Part Number Example: MD097135 (OEM), PA975 (Partsmaster), PH9534 (Wix) 🔧 Transmission Standard Type Evo Iv: 5-speed Manual (MSX5) Type Evo V: 5-speed Manual (MSX5) Optional Type: 4-speed Automatic (available on some GSR models, less common for performance variants) Features AWD System: Advanced All-Wheel Drive (AWD) System with Active Yaw Control (AYC) and Front Helical Limited Slip Differential (LSD). Rear Differential varies: LSD on GSR, Viscous Coupling (VCU) on RS (Evo IV). AYC on GSR (Evo V). Lubrication Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 (check manual for specific requirements) Transfer Case Fluid Type: API GL-4 or GL-5, SAE 75W-90 (check manual for specific requirements) Rear Differential Fluid Type: API GL-5, SAE 80W-90 (check manual for specific requirements) 📐 Dimensions Exterior Length Evo Iv: 4350 mm (171.3 in) Length Evo V: 4360 mm (171.7 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.4 in) Track Width Front: 1510 mm (59.4 in) Track Width Rear: 1505 mm (59.3 in) Weights Curb Weight Rs: Approx. 1260 kg (2778 lbs) Curb Weight Gsr: Approx. 1340 kg (2954 lbs) Wheels Tires Wheel Size: 16x7.0J (Evo IV RS), 17x7.5J (Evo IV GSR, Evo V) Tire Size Evo Iv Rs: 205/60R15 Tire Size Evo Iv Gsr: 225/50R16 Tire Size Evo V: 215/45R17 Bolt Pattern: 5x114.3 mm 🛡️ Safety Features Ratings Federal Motor Vehicle Safety Standards: Specific ratings are not widely published for these homologation models; focus was on performance and rally safety features. Active Features Braking System: Four-wheel disc brakes with ABS (Anti-lock Braking System). Front: Ventilated discs, Rear: Solid discs (Evo IV RS), Ventilated discs (Evo IV GSR, Evo V). Traction Control: Limited slip differentials (front helical, rear varies) and advanced AWD system contribute to traction. Passive Features Airbags: Driver and passenger front airbags standard on GSR models. RS models may have fewer features. Seat Belts: 3-point seat...
Comprehensive. Covers everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Quality:
High Definition (HD). Clear, crisp text and diagrams suitable for printing.
Searchability:
Searchable PDF text for quick information retrieval.
Print Quality
Print Readability:
Excellent. Optimized for clear printing of diagrams and text.
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Displacement:
1997 cc (2.0 Liters)
Performance
Horsepower Evo Iv:
276 bhp @ 6,250 rpm (JDM spec)
Torque Evo Iv:
352 Nm (260 lb-ft) @ 3,000 rpm (JDM spec)
Horsepower Evo V:
276 bhp @ 6,250 rpm (JDM spec); slightly higher output in some markets
Torque Evo V:
373 Nm (275 lb-ft) @ 3,000 rpm (JDM spec)
Fuel System
Induction:
Sequential Multi-Point Fuel Injection (MPI) with Turbocharger and Intercooler
Fuel Type:
Unleaded Premium (95 RON or higher recommended)
Cooling System
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant)
Coolant Capacity:
Approx. 7.0 Liters
Lubrication
Engine Oil Type:
API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for specific conditions)
Engine Oil Capacity:
Approx. 4.5 Liters (with filter change)
Oil Filter Part Number Example:
MD097135 (OEM), PA975 (Partsmaster), PH9534 (Wix)
🔧 Transmission
Standard
Type Evo Iv:
5-speed Manual (MSX5)
Type Evo V:
5-speed Manual (MSX5)
Optional
Type:
4-speed Automatic (available on some GSR models, less common for performance variants)
Features
AWD System:
Advanced All-Wheel Drive (AWD) System with Active Yaw Control (AYC) and Front Helical Limited Slip Differential (LSD). Rear Differential varies: LSD on GSR, Viscous Coupling (VCU) on RS (Evo IV). AYC on GSR (Evo V).
Lubrication
Manual Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (check manual for specific requirements)
Transfer Case Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (check manual for specific requirements)
Rear Differential Fluid Type:
API GL-5, SAE 80W-90 (check manual for specific requirements)
📐 Dimensions
Exterior
Length Evo Iv:
4350 mm (171.3 in)
Length Evo V:
4360 mm (171.7 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.4 in)
Track Width Front:
1510 mm (59.4 in)
Track Width Rear:
1505 mm (59.3 in)
Weights
Curb Weight Rs:
Approx. 1260 kg (2778 lbs)
Curb Weight Gsr:
Approx. 1340 kg (2954 lbs)
Wheels Tires
Wheel Size:
16x7.0J (Evo IV RS), 17x7.5J (Evo IV GSR, Evo V)
Tire Size Evo Iv Rs:
205/60R15
Tire Size Evo Iv Gsr:
225/50R16
Tire Size Evo V:
215/45R17
Bolt Pattern:
5x114.3 mm
🛡️ Safety Features
Ratings
Federal Motor Vehicle Safety Standards:
Specific ratings are not widely published for these homologation models; focus was on performance and rally safety features.
Active Features
Braking System:
Four-wheel disc brakes with ABS (Anti-lock Braking System). Front: Ventilated discs, Rear: Solid discs (Evo IV RS), Ventilated discs (Evo IV GSR, Evo V).
Traction Control:
Limited slip differentials (front helical, rear varies) and advanced AWD system contribute to traction.
Passive Features
Airbags:
Driver and passenger front airbags standard on GSR models. RS models may have fewer features.
Seat Belts:
3-point seat belts with pretensioners.
Body Structure:
Reinforced chassis and safety cell designed for rally conditions.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player, CD player optional on later models. Basic speaker setup.
Driver Assistance
Active Yaw Control Ayc:
Advanced electronic system that actively distributes torque to the rear wheels to improve cornering stability and reduce understeer. Standard on GSR models.
Anti Lock Braking System ABS:
Standard on most models, enhancing braking control during emergency stops.
Connectivity
Original Connectivity:
Limited to basic audio and accessory power ports. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first. More frequent changes recommended for hard driving.
Air Filter Replacement Interval:
Every 15,000-30,000 km (9,000-18,000 miles) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Every 30,000-60,000 km (18,000-36,000 miles), depending on plug type (iridium recommended).
Timing Belt Replacement Interval:
Every 90,000-100,000 km (56,000-62,000 miles) or 6-7 years. Essential maintenance due to interference engine design.
Coolant Flush Interval:
Every 40,000-60,000 km (25,000-37,000 miles) or 2-3 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendations)
Power Steering Fluid Type:
Dexron II or equivalent (check manual)
Known Issues
Engine Common Problems:
Head gasket failure (especially if poorly maintained or highly modified), turbocharger failure, piston ring wear, valve stem seal issues leading to oil consumption.
AWD System Common Problems:
AYC pump failure, transfer case wear, differential seals leaking.
Suspected Issues:
Rusty rear quarter panels, wear on clutch components, suspension bushing degradation over time.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi's extensive success in the World Rally Championship (WRC) directly influenced the development and reputation of the Lancer Evolution series.
Model Evolution
Evo Iv Introduction:
Launched in August 1996, featuring a more powerful engine, revised AWD system (Active Yaw Control), and distinctive styling.
Evo V Introduction:
Launched in January 1998, with wider body panels, larger wheels, improved suspension geometry, revised engine tuning for increased torque, and a more aggressive front bumper.
Production
Production Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
Evo IV: 1996-1998, Evo V: 1998-1999
🏆 Awards & Recognition
Recognitions
Rally Homologation:
Developed specifically for WRC homologation, signifying its competitive pedigree.
Performance Accolades:
Consistently praised by automotive journalists and enthusiasts for its exceptional handling, braking, and raw performance.
Cult Status:
Achieved significant cult status among performance car enthusiasts worldwide.
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