BMW 520I 523I 528I E39 1997-2002 Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Model Variants Covered: 520i, 523i, 528i Generation Generation Code: E39 Production Years Covered: 1997-2002 Codes Engine Codes Implied: M50/M52 variants (specific codes not provided in source) 👋 Introduction Market Position Target Audience: BMW 5 Series (E39) owners with basic mechanical skills, independent auto service professionals, and informed car owners Value Proposition: Provides dealer-level specifications and procedures, empowering owners to understand and discuss repairs knowledgeably, and enabling independent mechanics to perform work accurately. Competitive Analysis Alternative Sources: Authorized dealer service departments, other generic repair manuals (this manual aims for equivalent coverage) Key Features Accessibility: Instant download, no shipping costs, digital format for broad device compatibility Practical Application: Actionable advice for diagnosing, repairing, and managing vehicle maintenance, including communication with technicians. 📋 Manual Details Coverage Areas Vehicle Systems: Engine, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical, Control System, Differentials, Steering, Suspension, Brakes, ABS Manual Type Manual Type: Repair Service Manual Language Language: French Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Service and Overhauling, Induction, Fuel System, Emission Control, Mechanical, Control System Drivetrain: Transmission, Differentials Chassis And Suspension: Chassis, Steering, Suspension, Brakes, ABS Electrical And Body: Body, Wiring Procedures Included Diagnostics: Troubleshooting and Diagnostics, Engine Fault Symptom Diagnosis, Testing Suspected Parts, Wiring Diagram Tracing and Verification, Engine Management System Analysis Maintenance: General Info, Service Work, Common Fixes, Practical Quick Solutions, Preventative Tips Repair And Overhaul: Engine Overhauling, Transmission Service, Component Repair (implied by detailed system coverage) Technical Depth Depth Level: Comprehensive, suitable for basic mechanical skills and independent professionals, equivalent to authorized dealer service department procedures Data Type: Specifications, Torque Settings, Wiring Diagrams, Terminal Pin Connections, Expected Readings 📊 Manual Specifications File Format File Type: PDF Accessibility: Viewable on PC, Mac, phones, and ebook readers (e.g., Kindle) Printability: Printable individual pages Print Quality Quality Description: High quality, preserving original detail (implied by printability and detail coverage) Binding Type Binding: Digital (PDF download), no physical binding Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder (common for these models) Displacement Variants: 2.0 Liters, 2.3 Liters, 2.8 Liters Performance Power Output Range Approximate: 150 PS to 193 PS (148 hp to 190 hp) depending on variant Torque Range Approximate: 190 Nm to 280 Nm (140 lb-ft to 207 lb-ft) depending on variant Fuel System Fuel Delivery System: Bosch Motronic engine management system (likely M5.2 or M5.4 variants) Induction: Multi-point fuel injection (MPI) Emissions Control Emissions Systems: Secondary air injection, catalytic converter, OBD-II compliant (likely) 🔧 Transmission Standard Transmission Type Common: 5-speed Manual (Getrag 220/260 variants) Optional Transmission Type Optional: 5-speed Automatic (Steptronic with manual override, likely ZF 5HP18/5HP19) Features Transmission Features: Hydraulic clutch actuation (manual), electronic control (automatic with modes) 📐 Dimensions Exterior Body Styles: 4-door Sedan (Saloon) Wheelbase Approximate: 2830 mm (111.4 in) Length Approximate: 4770 mm (187.8 in) Width Approximate: 1790 mm (70.5 in) Height Approximate: 1440 mm (56.7 in) Weights Curb Weight Approximate: 1500 - 1600 kg (3300 - 3530 lbs) depending on engine and equipment Gross Vehicle Weight Rating Approximate: 2000 - 2100 kg (4400 - 4630 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Impact Rating: Likely 4 or 5 stars (based on contemporary BMW standards, specific data not provided) Active Features Active Safety Systems: ABS (Anti-lock Braking System), Traction Control (ASC+T) Passive Features Passive Safety Features: Driver and front passenger airbags, front side-impact airbags, reinforced safety cell, crumple zones 💡 Technology Features Infotainment Infotainment System Common: BMW Business or Professional RDS radio/cassette or CD player, optional navigation system (CCC generation). Driver Assistance Driver Assistance Features: Cruise control, parking sensors (rear, optional front), rain sensor (optional). Connectivity Connectivity Features: Optional cellular phone integration (Bluetooth may be available on later models or via aftermarket). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Inspection Interval: Condition Based Service (CBS) system or every 15,000-30,000 miles for comprehensive checks (refer to manual). Fluid Specifications Engine Oil Specifications: BMW Longlife-98 (LL-98) or BMW Longlife-01 (LL-01) compliant synthetic oil, typically SAE 5W-30 or 5W-40. Refer to manual for exact grade. Coolant Specifications: BMW Blue Ethylene Glycol coolant concentrate mixed with distilled water (50/50 ratio). Transmission Fluid Automatic: Specific ATF fluid (e.g., Dexron III or equivalent, check manual for exact type). Often considered 'lifetime' fluid but flushing is recommended. Brake Fluid Specifications: DOT 4 Low Viscosity (LV) brake fluid. Known Issues Common Failures E39: Cooling system components (radiator, water pump, thermostat housing), VANOS seals, valve cover gasket leaks, ABS sensor failures, fuel pump failure, heater core leaks, sagging headliner. Maintenance Tips: Regular inspection of cooling system hoses and components, checking for oil leaks, ensuring proper ventilation to prevent moisture buildup. 📚 Vehicle History Brand Heritage...
M50/M52 variants (specific codes not provided in source)
👋 Introduction
Market Position
Target Audience:
BMW 5 Series (E39) owners with basic mechanical skills, independent auto service professionals, and informed car owners
Value Proposition:
Provides dealer-level specifications and procedures, empowering owners to understand and discuss repairs knowledgeably, and enabling independent mechanics to perform work accurately.
Competitive Analysis
Alternative Sources:
Authorized dealer service departments, other generic repair manuals (this manual aims for equivalent coverage)
Key Features
Accessibility:
Instant download, no shipping costs, digital format for broad device compatibility
Practical Application:
Actionable advice for diagnosing, repairing, and managing vehicle maintenance, including communication with technicians.
Regular inspection of cooling system hoses and components, checking for oil leaks, ensuring proper ventilation to prevent moisture buildup.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, performance, luxury, and engineering excellence.
Model Evolution
E39 Introduction:
The E39 generation marked a significant step forward in refinement, technology, and driving dynamics for the BMW 5 Series, succeeding the E34.
E39 Key Features:
Improved aerodynamics, stiffer chassis, advanced suspension design (double-wishbone front), introduction of CAN bus electronics.
Production
Manufacturing Locations:
Mainly Dingolfing, Germany
E39 Production Years Overall:
1995-2003 (sedan), 1997-2003 (touring)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
E39 5 Series was frequently recognized on Car and Driver's '10Best' lists during its production run, lauded for its driving dynamics and overall excellence.
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