1997-2002 Mitsubishi L200 Triton Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Generation: Fourth Generation (KB4T/KB7T) Production Years Covered: 1997-2002 Codes Chassis Codes: KB4T, KB7T (indicative of covered variants) 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck / Utility Vehicle Competitive Analysis Competitors: Toyota Hilux, Nissan D22 Navara/Frontier, Isuzu D-Max (early models), Ford Ranger (early models) Key Features Manual Selling Points: Extensive coverage, high-quality visuals, professional-level detail, user-friendly digital format Vehicle Strengths: Robust construction, off-road capability, durability, practicality 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Classification: Workshop Repair Service Manual Language Language: English (inferred from product description) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Lubrication System, Cooling System, Engine Control System, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle Drivetrain & Suspension: Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires Brakes & Steering: Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System Body & Restraints: Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seats, Seat Belts, Supplemental Restraint System (SRS) HVAC & Electrical: Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements Maintenance: Scheduled Maintenance Procedures Procedures Included Diagnostic Procedures: Detailed diagnostic procedures for all systems Repair Procedures: Step-by-step repair procedures from A-Z for all components and systems Rebuilding Procedures: Procedures for rebuilding major components like engines and transmissions Refurbishing Procedures: Guidelines for refurbishing various parts and systems Restoration Guidelines: Information relevant to restoring the vehicle to its original condition Technical Depth Depth Of Information: Professional Technician and Mechanic level detail 📊 Manual Specifications File Format File Type: PDF Print Quality Image Quality: High Quality Photos, Illustrations, and Diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Download Availability Downloadable: YES Software Requirements Reader Requirement: PDF Reader Compatibility Operating Systems: All Versions of Windows, Mac, and Linux ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.5L 4D56 Diesel (Naturally Aspirated and Turbocharged), 2.4L 4G64 Gasoline, and potentially 3.0L 6G72 V6 Gasoline (depending on market) Performance Typical Horsepower Range: 70-135 HP (Diesel), 110-130 HP (Gasoline) - varies significantly by engine and market Typical Torque Range: 140-240 Nm (Diesel), 190-220 Nm (Gasoline) - varies significantly by engine and market Fuel System Fuel Delivery Diesel: Indirect Injection (IDI) or Direct Injection (DI) with mechanical or early electronic injection pumps Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Engine Mechanical Bore Stroke Diesel 4D56: 91.1 mm x 95.0 mm (typical) Bore Stroke Gasoline 4G64: 86.5 mm x 105.0 mm (typical) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mitsu-specific or equivalent) 🔧 Transmission Standard Transmission Options: 5-speed Manual Transmission (likely R5M31 or similar) Optional Automatic Transmission: 4-speed Automatic Transmission (likely KM2B4 or similar) Features Drivetrain Configuration: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with selectable transfer case Fluid Specifications Manual Transmission Fluid: API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify specific application) Automatic Transmission Fluid: Mitsubishi DiaQueen ATF-J2 or equivalent (verify specific application) 📐 Dimensions Exterior Typical Wheelbase: Approximately 3000 mm (varies by cab configuration) Typical Overall Length: Approximately 4.7 - 5.1 meters (varies by cab and bed configuration) Typical Overall Width: Approximately 1.7 - 1.8 meters Typical Overall Height: Approximately 1.7 - 1.8 meters Weights Curb Weight: Typically 1600 - 1900 kg (varies by configuration) Gross Vehicle Weight Rating Gvw: Likely around 2500 - 2900 kg 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this specific generation and market focus. Refer to region-specific safety assessments if available. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes. ABS may be optional on higher trims or later models within the range. Passive Features Restraint System: Seat belts. Supplemental Restraint System (SRS) airbags for driver and passenger likely optional or standard on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player. Optional upgraded sound systems. Driver Assistance Cruise Control: Available as an option on higher trim levels. Connectivity Lan System: In-vehicle network for ECU communication and diagnostic purposes. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000 - 10,000 km or 6 months (whichever comes first), depending on driving conditions and oil type. Diesel engines may have shorter intervals. Transmission Fluid Change: Manual: Every 40,000 - 80,000 km. Automatic: Every 30,000 - 60,000 km. Coolant Replacement: Every 2 years or 40,000 km (using long-life coolant). Fluid Specifications Engine Oil Viscosity: For Diesel: 5W-30, 10W-30, 15W-40 (API CF or higher). For...
Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements
Maintenance:
Scheduled Maintenance Procedures
Procedures Included
Diagnostic Procedures:
Detailed diagnostic procedures for all systems
Repair Procedures:
Step-by-step repair procedures from A-Z for all components and systems
Rebuilding Procedures:
Procedures for rebuilding major components like engines and transmissions
Refurbishing Procedures:
Guidelines for refurbishing various parts and systems
Restoration Guidelines:
Information relevant to restoring the vehicle to its original condition
Technical Depth
Depth Of Information:
Professional Technician and Mechanic level detail
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Quality:
High Quality Photos, Illustrations, and Diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Download Availability
Downloadable:
YES
Software Requirements
Reader Requirement:
PDF Reader
Compatibility
Operating Systems:
All Versions of Windows, Mac, and Linux
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.5L 4D56 Diesel (Naturally Aspirated and Turbocharged), 2.4L 4G64 Gasoline, and potentially 3.0L 6G72 V6 Gasoline (depending on market)
Performance
Typical Horsepower Range:
70-135 HP (Diesel), 110-130 HP (Gasoline) - varies significantly by engine and market
Typical Torque Range:
140-240 Nm (Diesel), 190-220 Nm (Gasoline) - varies significantly by engine and market
Fuel System
Fuel Delivery Diesel:
Indirect Injection (IDI) or Direct Injection (DI) with mechanical or early electronic injection pumps
Fuel Delivery Gasoline:
Multi-point Fuel Injection (MPI)
Engine Mechanical
Bore Stroke Diesel 4D56:
91.1 mm x 95.0 mm (typical)
Bore Stroke Gasoline 4G64:
86.5 mm x 105.0 mm (typical)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsu-specific or equivalent)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual Transmission (likely R5M31 or similar)
Optional
Automatic Transmission:
4-speed Automatic Transmission (likely KM2B4 or similar)
Features
Drivetrain Configuration:
Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with selectable transfer case
Fluid Specifications
Manual Transmission Fluid:
API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify specific application)
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-J2 or equivalent (verify specific application)
📐 Dimensions
Exterior
Typical Wheelbase:
Approximately 3000 mm (varies by cab configuration)
Typical Overall Length:
Approximately 4.7 - 5.1 meters (varies by cab and bed configuration)
Typical Overall Width:
Approximately 1.7 - 1.8 meters
Typical Overall Height:
Approximately 1.7 - 1.8 meters
Weights
Curb Weight:
Typically 1600 - 1900 kg (varies by configuration)
Gross Vehicle Weight Rating Gvw:
Likely around 2500 - 2900 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific generation and market focus. Refer to region-specific safety assessments if available.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. ABS may be optional on higher trims or later models within the range.
Passive Features
Restraint System:
Seat belts. Supplemental Restraint System (SRS) airbags for driver and passenger likely optional or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player. Optional upgraded sound systems.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Connectivity
Lan System:
In-vehicle network for ECU communication and diagnostic purposes.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 - 10,000 km or 6 months (whichever comes first), depending on driving conditions and oil type. Diesel engines may have shorter intervals.
Transmission Fluid Change:
Manual: Every 40,000 - 80,000 km. Automatic: Every 30,000 - 60,000 km.
Coolant Replacement:
Every 2 years or 40,000 km (using long-life coolant).
Fluid Specifications
Engine Oil Viscosity:
For Diesel: 5W-30, 10W-30, 15W-40 (API CF or higher). For Gasoline: 10W-30, 10W-40 (API SJ or higher). Verify specific engine requirements.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II or III, or dedicated power steering fluid (verify)
Corrosion on grounds and connectors, especially in areas with high humidity. Faulty relays or switches in lighting and accessory systems.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Lineage:
Continuation of Mitsubishi's strong heritage in producing durable and capable pickup trucks, dating back to the Colt and Forte series.
Model Evolution
L200 Triton Positioning:
The L200 (or Triton in many markets) has been a cornerstone of Mitsubishi's light commercial vehicle offerings, known for its ruggedness and versatility.
Production
Manufacturing Locations:
Primary production likely in Thailand (for global export), and potentially other facilities depending on regional assembly.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently recognized for its durability, affordability, and off-road capability, making it a popular choice in its segment.
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