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1997 Aprilia Pegaso 650 Service And Repair Manual
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1997 Introduction Market Position Vehicle Segment: Lightweight dual-sport motorcycle. Target Audience: Adventure riders, commuting, and light off-road use. Competitive Analysis Key...
Type: Motorcycles
Vendor:
Sku: 132238
Tags:
Aprilia
Pegaso Models
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Pegaso 650 |
| Year: | 1997 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Lightweight dual-sport motorcycle. |
| Target Audience: | Adventure riders, commuting, and light off-road use. |
| Competitive Analysis | |
| Key Competitors Era: | BMW F650 Funduro, Honda Transalp, Kawasaki KLR650. |
| Key Features | |
| Engine Reliability: | Known for the robust Rotax engine, providing good longevity with proper maintenance. |
| Versatility: | Capable of both on-road touring and light off-road excursions. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service and Repair Manual |
| Language: | English |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Overhaul: | Complete engine disassembly, inspection, and reassembly procedures for the Rotax 650cc engine. |
| Fuel System: | Carburetor (Dell'Orto PHM 40) tuning, cleaning, and rebuilding; fuel pump operation and testing. |
| Ignition System: | Ignition coil testing, spark plug specifications, and basic ignition timing checks. |
| Cooling System: | Radiator, fan, thermostat, and coolant hose inspection and replacement procedures. |
| Exhaust System: | Exhaust manifold gasket replacement and muffler inspection. |
| Transmission: | Clutch operation, inspection, and replacement; gearbox internal inspection and maintenance. |
| Suspension Front: | Fork seal replacement, oil level checks, spring inspection, and damper adjustments. |
| Suspension Rear: | Monoshock absorber servicing, linkage lubrication, and spring preload adjustment. |
| Brakes Front: | Brake caliper servicing, pad replacement, fluid bleeding, and disc inspection. |
| Brakes Rear: | Rear brake caliper servicing, pad replacement, fluid bleeding, and disc inspection. |
| Electrical System: | Wiring diagrams, component testing (battery, starter, alternator), and lighting system troubleshooting. |
| Chassis Frame: | Frame inspection for damage and component mounting point checks. |
| Bodywork Fairings: | Fairing removal and installation procedures, plastic component repair. |
| Procedures Included | |
| Routine Maintenance: | Oil change intervals, filter replacement, chain adjustment and lubrication, air filter cleaning/replacement. |
| Troubleshooting Guide: | Diagnostic procedures for common starting, running, and performance issues. |
| Repair Instructions: | Step-by-step guides for component removal, repair, and reinstallation. |
| Wiring Diagrams: | Detailed electrical schematics for all circuits. |
| Torque Specifications: | Crucial fastener torque values for engine, chassis, and suspension components. |
| Special Tool Requirements: | Identification of specific tools needed for certain repair procedures. |
| Technical Depth | |
| Diagnostic Capabilities: | Advanced diagnostic procedures for identifying electrical and mechanical faults beyond basic checks. |
| Rebuild Procedures: | Comprehensive instructions for engine and gearbox rebuilds, including precision measurements. |
| Component Specifications: | Detailed specifications for all major components, including tolerances and wear limits. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable text for quick information retrieval. |
| Print Quality: | High-resolution scans ensuring clarity of text and diagrams. |
| Printable: | Printable pages as needed by the user. |
| Engine Specifications | |
| Primary Engine | |
| Engine Manufacturer: | Rotax |
| Engine Type: | Single-cylinder, four-stroke |
| Displacement: | 652 cc (39.8 cu in) |
| Bore X Stroke: | 100 mm x 83 mm (3.94 x 3.27 in) |
| Compression Ratio: | 9.7:1 |
| Valve Train: | SOHC, 4 valves per cylinder |
| Performance | |
| Horsepower: | Approx. 48 hp (36 kW) @ 7000 rpm |
| Torque: | Approx. 47 lb-ft (64 Nm) @ 5500 rpm |
| Fuel System | |
| Carburetor Model: | Dell'Orto PHM 40 |
| Fuel Capacity: | 12.5 Liters (3.3 US gal) |
| Fuel Type: | Unleaded gasoline |
| Lubrication | |
| Oil Type: | SAE 10W-40 API SG or higher |
| Oil Capacity: | 2.2 Liters (2.3 US qt) with filter change |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual |
| Clutch Type: | Wet multi-plate |
| Features | |
| Final Drive: | Chain drive |
| Gear Ratios: | Manual will detail specific gear ratios. |
| Transmission Fluid: | Manual will specify type and capacity for gearbox oil. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2160 mm (85.0 in) |
| Width: | Approx. 840 mm (33.1 in) |
| Height: | Approx. 1350 mm (53.1 in) |
| Wheelbase: | Approx. 1450 mm (57.1 in) |
| Weights | |
| Dry Weight: | Approx. 176 kg (388 lbs) |
| Gross Vehicle Weight: | Manual will specify GVWR. |
| Suspension Travel | |
| Front Suspension Travel: | 170 mm (6.7 in) |
| Rear Suspension Travel: | 170 mm (6.7 in) |
| Ground Clearance | |
| Ground Clearance: | Approx. 220 mm (8.7 in) |
| Safety Features | |
| Ratings | |
| Safety Features: | Disc brakes front and rear, robust chassis construction. |
| Passive Features | |
| Lighting System: | Halogen headlamp, tail light, turn signals. |
| Mirrors: | Adjustable side mirrors for rear visibility. |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog speedometer, tachometer, odometer, trip meter, and indicator lights. |
| Driver Assistance | |
| ABS: | ABS was not a standard feature on the 1997 model. |
| Connectivity | |
| Connectivity Features: | None (pre-smartphone era). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 km (3,700 miles) or annually. |
| Spark Plug Replacement: | Every 12,000 km (7,500 miles). |
| Air Filter Cleaning: | Every 6,000 km (3,700 miles), replacement as needed. |
| Chain Lubrication Adjustment: | Every 1,000 km (600 miles) and as needed. |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 |
| Coolant: | Ethylene glycol-based coolant, 50/50 mix with distilled water. |
| Known Issues | |
| Cam Chain Tensioner: | Some models may benefit from an aftermarket manual cam chain tensioner for longevity. |
| Carburetor Cleaning: | Regular cleaning of the Dell'Orto PHM 40 is recommended to maintain optimal performance. |
| Electrical Connectors: | Check and clean electrical connectors periodically to prevent corrosion-related issues. |
| Vehicle History | |
| Brand Heritage | |
| Aprilia Origins: | Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance. |
| Model Evolution | |
| Pegaso Lineage: | The Pegaso line was Aprilia's entry into the dual-sport market, evolving from earlier single-cylinder models. |
| Production | |
| Production Period 1997: | The 1997 model year is part of the first generation of the Pegaso 650, known for its Rotax engine. |
| Awards & Recognition | |
| Recognitions | |
| Awards History: | Specific awards for the 1997 model are not widely documented, but the Pegaso line was generally well-regarded for its versatility in its class. |