1997 Ford Probe Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Probe Year: 1997 Generation Generation: Second Generation (Second Facelift) Codes Platform Code: Mazda GE-1 (shared with Mazda MX-6) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Ford Probe owners seeking detailed technical information Value Proposition: Provides dealership-level repair information for DIY use, saving time and money on repairs and maintenance. Competitive Analysis Competitors: Haynes, Chilton, aftermarket electronic diagnostic tools (less comprehensive for full repair procedures) Key Features Feature 1: Factory-specific information, not generic Feature 2: Complete A-Z repair coverage Feature 3: Step-by-step instructions with diagrams and schematics Feature 4: Digital format for easy access, printing, and storage 📋 Manual Details Coverage Areas All Models: Yes All Repairs: A-Z Specific To Model: Yes Coverage Scope: Maintenance, Service, Diagnosis, Repair Page Count Estimated Page Count: Refer to actual manual for precise count (typically 1000+ pages for comprehensive factory manuals) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Digital Format: PDF Digital Features: Printable, Searchable (typically), Zoomable Images 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, seals, gaskets Engine Control System: ECU, sensors (MAF, O2, TPS, CKP, CMP), actuators (injectors, ignition coils), fuel injection, ignition timing Fuel Service: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank Emission Control: EGR system, PCV system, catalytic converter, evaporative emission control system (EVAP) Intake Exhaust Cooling: Intake manifold, throttle body, exhaust manifold, muffler, radiator, water pump, thermostat, cooling fan Lube System: Oil pump, oil filter, oil pan, lubrication passages Ignition Starting Charging: Spark plugs, ignition wires, distributor (if applicable), ignition module, starter motor, alternator, battery Automatic Transmission: Torque converter, valve body, clutch packs, bands, seals, fluid cooler, transmission control module (TCM) Manual Transmission: Clutch assembly, gearbox, shift mechanism, gear ratios, transmission fluid Drivetrain: Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differential Suspension: MacPherson struts, coil springs, shock absorbers, control arms, ball joints, bushings, stabilizer bars Wheels Tires: Wheel bearings, tire pressure, wheel alignment, wheel balancing Brake Control: Brake master cylinder, brake booster, ABS control module, hydraulic lines Brake Service: Brake pads, brake rotors, brake calipers, brake drums, wheel cylinders, brake fluid Parking Brake: Parking brake mechanism, cables, adjustments Steering: Steering column, steering rack, power steering pump, steering fluid, tie rods Air Conditioning: Compressor, condenser, evaporator, refrigerant, HVAC controls, blower motor Supplemental Restraint System: Airbag system, SRS module, seat belt pretensioners, occupant sensors Seat Belts: Seat belt retractors, buckles, adjustments Immobilizer: Engine immobilizer system components and diagnostics Cruise Control: Cruise control module, actuators, switches Wiper Washer: Wiper motor, wiper arms, washer pump, washer fluid reservoir Door Locks: Door lock actuators, central locking system, keyless entry (if equipped) Meter Audio Visual: Instrument cluster, gauges, radio, speakers, antenna Horn: Horn operation, horn switch, horn relay Glass Mirror: Windshield, side glass, rear glass, mirrors (manual and power), seals Instrument Panel: Instrument cluster removal and installation, warning lights Seats: Seat removal and installation, seat adjustments, seat belts Body Panels: Hood, doors, fenders, trunk lid, bumpers, hinges, latches Interior Trim: Dashboard, door panels, headliner, carpet removal and installation Exterior Trim: Mouldings, grilles, badges, weatherstripping Electrical System: Wiring harness, fuses, relays, lighting (headlights, taillights, interior), battery, grounds Multiplex Can Communication: Diagnosis of multiplexed circuits and communication networks (if applicable for the year) Procedures Included Preventative Maintenance: Recommended service intervals, fluid checks and changes, filter replacements Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Diagnostics: Testing procedures for sensors, actuators, and electronic modules Specifications Data: Torque values, clearances, fluid capacities, electrical specifications Wiring Schematics: Complete electrical diagrams for all vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Detail Level: Factory High-Detailed Illustrations Diagrams: Extensive, clear, and detailed 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows and Mac Requirements: Adobe PDF Reader, Winzip (free) Print Quality Printability: Yes, all pages printable Image Scalability: Yes, images can be blown up and printed enlarged Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital Format) - Printable on user's preferred paper ⚙️ Engine Specifications Primary Engine Engine Code: SE (GT), KL-DE (GT-S) Engine Type Gt: 2.5L V6 DOHC 24-valve (Mazda KL-DE) Engine Type Gt S: 2.5L V6 DOHC 24-valve (Mazda KL-DE - likely tuned for higher performance or specific market) Engine Type Base Models: 2.0L Inline 4-cylinder DOHC 16-valve (Mazda FS-DE) Performance Horsepower Gt Gt-S: Approximately 164-167 hp (varies slightly by market/year) Torque Gt Gt-S: Approximately 156-158 lb-ft Horsepower Base: Approximately 122 hp Torque Base: Approximately 124 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Probe

Year:

Generation

Generation:

Second Generation (Second Facelift)

Codes

Platform Code:

Mazda GE-1 (shared with Mazda MX-6)

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, Ford Probe owners seeking detailed technical information

Value Proposition:

Provides dealership-level repair information for DIY use, saving time and money on repairs and maintenance.

Competitive Analysis

Competitors:

Haynes, Chilton, aftermarket electronic diagnostic tools (less comprehensive for full repair procedures)

Key Features

Feature 1:

Factory-specific information, not generic

Feature 2:

Complete A-Z repair coverage

Feature 3:

Step-by-step instructions with diagrams and schematics

Feature 4:

Digital format for easy access, printing, and storage

📋 Manual Details

Coverage Areas

All Models:

All Repairs:

Specific To Model:

Coverage Scope:

Maintenance, Service, Diagnosis, Repair

Page Count

Estimated Page Count:

Refer to actual manual for precise count (typically 1000+ pages for comprehensive factory manuals)

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Digital Format:

Digital Features:

Printable, Searchable (typically), Zoomable Images

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, seals, gaskets

Engine Control System:

ECU, sensors (MAF, O2, TPS, CKP, CMP), actuators (injectors, ignition coils), fuel injection, ignition timing

Fuel Service:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank

Emission Control:

EGR system, PCV system, catalytic converter, evaporative emission control system (EVAP)

Intake Exhaust Cooling:

Intake manifold, throttle body, exhaust manifold, muffler, radiator, water pump, thermostat, cooling fan

Lube System:

Oil pump, oil filter, oil pan, lubrication passages

Ignition Starting Charging:

Spark plugs, ignition wires, distributor (if applicable), ignition module, starter motor, alternator, battery

Automatic Transmission:

Torque converter, valve body, clutch packs, bands, seals, fluid cooler, transmission control module (TCM)

Manual Transmission:

Clutch assembly, gearbox, shift mechanism, gear ratios, transmission fluid

Drivetrain:

Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differential

Suspension:

MacPherson struts, coil springs, shock absorbers, control arms, ball joints, bushings, stabilizer bars

Wheels Tires:

Wheel bearings, tire pressure, wheel alignment, wheel balancing

Brake Control:

Brake master cylinder, brake booster, ABS control module, hydraulic lines

Brake Service:

Brake pads, brake rotors, brake calipers, brake drums, wheel cylinders, brake fluid

Parking Brake:

Parking brake mechanism, cables, adjustments

Steering:

Steering column, steering rack, power steering pump, steering fluid, tie rods

Air Conditioning:

Compressor, condenser, evaporator, refrigerant, HVAC controls, blower motor

Supplemental Restraint System:

Airbag system, SRS module, seat belt pretensioners, occupant sensors

Seat Belts:

Seat belt retractors, buckles, adjustments

Immobilizer:

Engine immobilizer system components and diagnostics

Cruise Control:

Cruise control module, actuators, switches

Wiper Washer:

Wiper motor, wiper arms, washer pump, washer fluid reservoir

Door Locks:

Door lock actuators, central locking system, keyless entry (if equipped)

Meter Audio Visual:

Instrument cluster, gauges, radio, speakers, antenna

Horn:

Horn operation, horn switch, horn relay

Glass Mirror:

Windshield, side glass, rear glass, mirrors (manual and power), seals

Instrument Panel:

Instrument cluster removal and installation, warning lights

Seats:

Seat removal and installation, seat adjustments, seat belts

Body Panels:

Hood, doors, fenders, trunk lid, bumpers, hinges, latches

Interior Trim:

Dashboard, door panels, headliner, carpet removal and installation

Exterior Trim:

Mouldings, grilles, badges, weatherstripping

Electrical System:

Wiring harness, fuses, relays, lighting (headlights, taillights, interior), battery, grounds

Multiplex Can Communication:

Diagnosis of multiplexed circuits and communication networks (if applicable for the year)

Procedures Included

Preventative Maintenance:

Recommended service intervals, fluid checks and changes, filter replacements

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation

Diagnostics:

Testing procedures for sensors, actuators, and electronic modules

Specifications Data:

Torque values, clearances, fluid capacities, electrical specifications

Wiring Schematics:

Complete electrical diagrams for all vehicle systems

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

Detail Level:

Factory High-Detailed

Illustrations Diagrams:

Extensive, clear, and detailed

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows and Mac

Requirements:

Adobe PDF Reader, Winzip (free)

Print Quality

Printability:

Yes, all pages printable

Image Scalability:

Yes, images can be blown up and printed enlarged

Binding Type

Binding Type:

Digital (PDF) - No physical binding

Paper Type

Paper Type:

N/A (Digital Format) - Printable on user's preferred paper

⚙️ Engine Specifications

Primary Engine

Engine Code:

SE (GT), KL-DE (GT-S)

Engine Type Gt:

2.5L V6 DOHC 24-valve (Mazda KL-DE)

Engine Type Gt S:

2.5L V6 DOHC 24-valve (Mazda KL-DE - likely tuned for higher performance or specific market)

Engine Type Base Models:

2.0L Inline 4-cylinder DOHC 16-valve (Mazda FS-DE)

Performance

Horsepower Gt Gt-S:

Approximately 164-167 hp (varies slightly by market/year)

Torque Gt Gt-S:

Approximately 156-158 lb-ft

Horsepower Base:

Approximately 122 hp

Torque Base:

Approximately 124 lb-ft

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission

Optional

Optional Transmission:

4-speed Automatic Transmission

Features

Drive Layout:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

Approx. 176.9 inches (4493 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 51.6 inches (1311 mm)

Wheelbase:

Approx. 103.2 inches (2621 mm)

Weights

Curb Weight:

Approx. 2900-3200 lbs (1315-1451 kg) depending on engine and options

🛡️ Safety Features

Ratings

NHTSA Driver Side Impact:

Could vary by specific test and equipment. Generally rated well for its era, but specific ratings for 1997 should be confirmed through official NHTSA archives.

IIHS Side Impact:

Similar to NHTSA, specific ratings for this model year require official archives.

Active Features

Anti-lock Braking System (Standard on GT/GT-S, optional on some lower trims)

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and Passenger Frontal Airbags (Standard)

Seat Belts:

3-point front and rear seat belts, pretensioners for front belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker count and quality vary by trim.

Display:

Basic digital or analog displays for climate control and audio.

Driver Assistance

Cruise Control:

Standard on most models, some may have adaptive cruise control (rare for this era).

Available, crucial safety technology.

Connectivity

Connectivity Features:

Limited to basic power accessories. No integrated Bluetooth or USB ports in this generation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles (refer to manual for specific engine/oil type)

Spark Plug Replacement:

Every 30,000-60,000 miles depending on plug type (e.g., platinum)

Timing Belt Replacement:

Crucial for V6 (KL-DE). Typically every 60,000-90,000 miles or 5-7 years. Critical to follow manual for interference engine design.

Transmission Fluid Change:

Every 30,000-50,000 miles (refer to manual for type and interval)

Fluid Specifications

Engine Oil Type V6:

API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact specs)

Engine Oil Type I4:

API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact specs)

Coolant Type:

Ford Premium Engine Coolant (Gold Color) or equivalent ethylene glycol-based coolant

Power Steering Fluid:

Mercon ATF (Automatic Transmission Fluid) or equivalent

Brake Fluid:

DOT 3

Known Issues

Issue 1:

Timing belt failure (on V6 engines if not replaced per schedule, leading to catastrophic engine damage).

Issue 2:

Oil leaks, especially from valve cover gaskets and rear main seals.

Issue 3:

ECS (Emission Control System) issues, particularly with EGR valves and O2 sensors.

Issue 4:

Power steering pump noise or leaks.

Issue 5:

Interior trim wear and tear, especially on seats and door panels.

📚 Vehicle History

Brand Heritage

Brand:

Heritage Focus:

Known for popularizing sporty coupes and leveraging international partnerships (e.g., Mazda).

Model Evolution

First Generation:

1989-1992

Second Generation:

1993-1997

Facelifts:

Significant styling refresh for 1995 model year (second facelift of the second generation).

Production

Manufacturing Location:

Flat Rock, Michigan, USA (and sometimes Mexico for certain components or markets)

Production Period:

1989-1997

🏆 Awards & Recognition

Recognitions

Award Type:

MotorTrend Car of the Year nomination (First Generation)

Award Type Specific To 1997:

The 1997 model year was part of the refined second generation. Specific awards for this model year are less common than general model recognitions.

Ratings

Safety Ratings:

See safety section for general ratings. Official ratings for 1997 should be cross-referenced.

Certifications

Certification Type:

Meets all US Federal Motor Vehicle Safety Standards (FMVSS) for its production year.