Welcome to the comprehensive guide for your 1997 Mazda 626 Station Wagon. This versatile vehicle, built on the GD platform, is renowned for its practical design, spacious interior, and signature "Jinba Ittai" philosophy, emphasizing driver engagement and a harmonious connection between car and driver. Whether equipped with the efficient 2.0L engine or the more powerful 2.5L V6, the 626 Station Wagon offers a reliable and enjoyable driving experience, making it a favored choice for families and those seeking a dependable utility vehicle. Its robust engineering and thoughtful features ensure a balance of performance, comfort, and value, reflecting a commitment to quality and driver satisfaction. This manual serves as an essential resource for maintaining and repairing your 626 Station Wagon. It provides detailed procedures for all major systems, including powertrain, chassis, and electrical components. You will find in-depth information on routine maintenance, troubleshooting common issues, and step-by-step repair instructions, supported by technical specifications, torque values, and clear wiring diagrams. Designed for both professional technicians and DIY enthusiasts, this guide empowers you to perform essential upkeep, diagnose problems accurately, and execute repairs with confidence, ultimately ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Mazda Model: 626 Body Style: Station Wagon Model Year: 1997 Codes Chassis Code: GW Platform: GD 👋 Introduction Market Position Segment: Mid-size Station Wagon Target Market: Families, practical-minded consumers seeking utility and reliability Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback, Ford Taurus Wagon, Chevrolet Lumina Wagon Key Features Design Philosophy: Jinba Ittai (Horse and Rider as One) - Mazda's focus on driver engagement and handling Vehicle Strengths: Reliable powertrain, spacious cargo area, good handling for its class, value for money Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance, diagnose issues, and conduct repairs, saving on labor costs and extending vehicle life. Benefit To Technician: Provides accurate factory specifications and procedures for efficient and correct repairs. 📋 Manual Details Coverage Areas Primary Focus: Repair and Service Procedures Target Audience: Professional Technicians and DIY Enthusiasts Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Body Electrical, Powertrain Electrical, Lighting, Instrumentation, HVAC Controls, Audio System Body And Trim: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Bumpers, Glass Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Inspections & Replacement Diagnostics: Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics, Engine Performance Diagnostics Repair: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Repair/Replacement, Body Panel Repair Disassembly Assembly: Detailed steps for component removal and installation Technical Depth Depth: Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Includes information on using diagnostic tools and interpreting sensor data. Torque Specifications: Provides specific torque values for all critical fasteners. Wiring Diagrams: Detailed electrical wiring diagrams for all systems. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution, printable quality Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Searchability Text Search: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L SOHC) and KF-ZE (2.5L DOHC V6 - less common in wagon) Engine Type: Inline 4-Cylinder (most common), V6 (optional on some trims) Displacement 2.0L: 1991 cc (121.5 cubic inches) Bore X Stroke 2.0L: 83.0 mm x 92.0 mm Compression Ratio 2.0L: 9.2:1 Horsepower 2.0L: 118-122 hp @ 5500-6000 rpm (approx.) Torque 2.0L: 128-130 lb-ft @ 3500-4000 rpm (approx.) Displacement 2.5L V6: 2490 cc (152.0 cubic inches) Horsepower 2.5L V6: 168-170 hp @ 6000 rpm (approx.) Torque 2.5L V6: 157-160 lb-ft @ 4500 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS on some models) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mazda FL22 or equivalent) Lubrication System Oil Type 2.0L: API SG, SF or SG/CF SAE 5W-30 or 10W-30 Oil Capacity 2.0L W Filter: 4.3 liters (4.5 US quarts) Oil Type 2.5L V6: API SG, SF or SG/CF SAE 5W-30 or 10W-30 Oil Capacity 2.5L V6 W Filter: 4.5 liters (4.8 US quarts) 🔧 Transmission Standard Type 4 Cyl: 5-Speed Manual Optional Type 4 Cyl: 4-Speed Automatic Type V6: 4-Speed Automatic Features Transmission Fluid Type Auto: Dexron III (or equivalent) Transmission Fluid Capacity Auto: Approx. 3.4 liters (3.6 US quarts) for fluid change, 7.2 liters (7.6 US quarts) for overhaul Transmission Fluid Type Manual: API GL-4 SAE 75W-90 or 80W-90 Gear Oil Transmission Fluid Capacity Manual: Approx. 2.0-2.3 liters (2.1-2.4...