1997 Mitsubishi Galant Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Codes Chassis Code: E33A, E35A, E38A, E39A (North America), E5x, E6x, E7x, E8x (Global) Engine Codes: 4G63 (2.0L SOHC/DOHC), 4G63T (2.0L DOHC Turbo), 6A12 (2.0L V6 MIVEC), 6A13 (2.5L V6) 👋 Introduction Market Position Positioning: The 1997 Mitsubishi Galant was a key player in the mid-size sedan segment, known for its comfortable ride and available performance-oriented models. Competitive Analysis Competitors: Competed against vehicles like the Honda Accord, Toyota Camry, Nissan Altima, and Ford Contour. Key Features Styling: The 1997 model year was part of the eighth generation (E3x/E5x) which featured a more rounded, aerodynamic design compared to its predecessors. Powertrain Options: Offered a range of engines including efficient 2.0L inline-fours, potent 2.0L turbocharged and V6 options. All Wheel Drive: Available All-Wheel Drive (AWD) on certain trims, enhancing traction and handling. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair procedures for the 1997 Mitsubishi Galant. Page Count Pages: Est. 1500-2000+ pages (typical for a full factory manual set) Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication, cooling system. Engine Management: Fuel injection, ignition system, engine control unit (ECU), emissions control, sensors, actuators. Transmission: Manual and automatic transmission overhaul, diagnostics, maintenance, torque converter, clutch. Drivetrain: Front-wheel drive, all-wheel drive (if applicable), axles, CV joints, differential. Brakes: Front and rear brake systems (disc/drum), ABS diagnostics, hydraulic components, parking brake. Steering: Power steering system, steering rack, tie rods, steering column, column lock. Electrical: Battery, charging system, starting system, lighting, instrument cluster, power windows, mirrors, locks. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, controls. Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags. Safety Systems: Airbag system diagnostics and replacement procedures, seatbelt mechanisms. Suspension Suspension Front: MacPherson struts, control arms, anti-roll bar, steering knuckle, wheel bearings. Suspension Rear: Multi-link, trailing arms, shock absorbers, springs, wheel alignment specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt replacements. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting. Repair: Step-by-step repair procedures for all major components and systems. Overhaul: Detailed instructions for engine and transmission overhauls. Calibration: Wheel alignment, headlight aiming, throttle body synchronization (if applicable). Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Accuracy: Factory-level accuracy and detail, essential for professional technicians and advanced DIYers. Illustrations: Detailed illustrations, diagrams, exploded views, and wiring schematics. 📊 Manual Specifications File Format File Type: PDF (typically, for digital versions) Searchable: Yes (if OCR-processed PDF) Print Quality Resolution: High resolution for clear diagrams and text (for printed or high-quality PDF) Binding Type Binding: Comb-bound, spiral-bound, or perfect-bound (for printed manuals) Paper Type Paper Quality: Durable, often gloss or semi-gloss paper to withstand workshop use. ⚙️ Engine Specifications Primary Engine 2.0L Sohc: 4G63 (non-turbo), 135 hp @ 6000 rpm, 137 lb-ft @ 4500 rpm (approximate) 2.0L DOHc: 4G63 (non-turbo), 145-150 hp @ 6000 rpm, 140-145 lb-ft @ 4500 rpm (approximate) 2.0L DOHc Turbo: 4G63T (e.g., GSX/GSR trims), 210 hp @ 6000 rpm, 205 lb-ft @ 3000 rpm (approximate) 2.5L V6: 6A13, 160-170 hp @ 6000 rpm, 173-180 lb-ft @ 4500 rpm (approximate) Performance Compression Ratio: Varies by engine, typically 8.5:1 to 10.0:1 Bore X Stroke: Varies by engine, e.g., 4G63: 85.0 mm x 88.0 mm Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fluid Specifications Engine Oil Capacity: Approx. 4.5-5.0 quarts (4.3-4.7 liters) with filter, depending on engine. Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 recommended (refer to manual for exact specs). Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Manual: 5-speed manual transmission (FWD/AWD variants). Optional Transmission Automatic: 4-speed automatic transmission (FWD/AWD variants). Features Automatic Transmission Modes: Some models may feature sport or economy modes. Fluid Specifications Automatic Transmission Fluid Type: Mitsubishi DiaQueen ATF-SP II M or equivalent. Manual Transmission Fluid Type: API GL-4 gear oil, SAE 75W-90 recommended. 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2650 mm) Length: Approx. 183.7 inches (4665 mm) Width: Approx. 69.3 inches (1760 mm) Height: Approx. 55.1 inches (1400 mm) Weights Curb Weight: Varies by trim and drivetrain, typically 3000-3500 lbs (1360-1590 kg). Gross Vehicle Weight Rating: Refer to vehicle placard. Other Wheel Bolt Pattern: 5x114.3 mm Tire Size Standard: Commonly 195/65R15 or 205/55R16, varies by trim. Wheel Size: 15-inch or 16-inch alloy or steel wheels. 🛡️ Safety Features Ratings NHTSA Front Impact: Not readily available for this model year, but generally considered safe for its era. IIHS Crash Tests: Not readily available for this model year. Active Features ABS: Anti-lock Braking System (ABS) available on many trims. Passive Features...
Varies by trim and drivetrain, typically 3000-3500 lbs (1360-1590 kg).
Gross Vehicle Weight Rating:
Refer to vehicle placard.
Other
Wheel Bolt Pattern:
5x114.3 mm
Tire Size Standard:
Commonly 195/65R15 or 205/55R16, varies by trim.
Wheel Size:
15-inch or 16-inch alloy or steel wheels.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not readily available for this model year, but generally considered safe for its era.
IIHS Crash Tests:
Not readily available for this model year.
Active Features
ABS:
Anti-lock Braking System (ABS) available on many trims.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player. Basic speaker systems.
Climate Control:
Manual or automatic climate control systems available, depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Remote Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months, whichever comes first. Consult manual for specific engine/oil type.
Transmission Fluid Change Interval:
Automatic: Every 30,000 - 50,000 miles (48,000 - 80,000 km). Manual: Inspect periodically, change as needed.
Coolant Change Interval:
Every 2 years or 30,000 miles (48,000 km).
Spark Plug Replacement:
Varies by plug type (copper, platinum, iridium), typically 30,000 - 100,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Dexron II or equivalent ATF.
Known Issues
Engine Oil Leaks:
Valve cover gasket and oil pan gasket leaks can occur with age.
Automatic Transmission Harsh Shifting:
Can sometimes develop harsh shifting, often related to fluid condition or solenoids.
Suspension Components:
Worn control arm bushings, sway bar links, and strut mounts are common due to mileage and wear.
Exhaust Manifold Cracks:
On some 4G63 engines, exhaust manifold cracks can occur.
Heater Core Leaks:
Heater core can sometimes develop leaks, leading to coolant loss and fogged windows.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in automotive manufacturing, known for its engineering prowess, particularly in turbocharged and all-wheel-drive technology.
Model Evolution
Generation:
The 1997 model year belongs to the eighth generation (1991-1999 globally, with facelifts), characterized by its distinctive styling and improved aerodynamics.
Facelifts:
The eighth generation received a significant facelift around 1994-1995, bringing updated styling.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1997 model are not prominently documented, the Galant generation was generally well-regarded for its styling and value proposition in the mid-size segment.
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