The 1997 Suzuki DR350 is a capable dual-sport motorcycle, renowned for its versatility on both paved roads and challenging off-road terrain. As part of Suzuki's respected DR series, this model is celebrated for its robust single-cylinder engine, durable chassis, and user-friendly maintenance, making it an excellent choice for riders seeking a reliable machine for commuting, trail riding, and light adventure touring. The DR350, available in variants such as the DR350V and DR350SEV, embodies engineering quality and offers a compelling blend of on-road comfort and off-road performance, positioning it as a strong contender among its contemporaries. This comprehensive service and repair manual in English provides essential guidance for maintaining and repairing your 1997 Suzuki DR350. It covers a wide range of critical systems, including detailed procedures for engine disassembly and assembly, transmission and drivetrain servicing, chassis and suspension overhauls, braking system maintenance, and electrical system diagnostics. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, major repair procedures, and vital technical specifications. Its depth of coverage ensures that both owners and professional technicians have the necessary information to keep the DR350 in optimal condition, ensuring its longevity and performance. 🏷️ Basic Information Identification Make: Suzuki Model: DR350 Model Variant: DR350V / DR350SEV Year: 1997 Codes Engine Code Designator: DR350V/SEV 👋 Introduction Market Position Vehicle Segment: Dual-sport motorcycle, known for versatility on-road and off-road. Target Audience: Enthusiasts seeking a reliable, capable, and relatively simple dual-sport for trail riding, commuting, and light adventure touring. Competitive Analysis Key Competitors: Honda XR series, Kawasaki KLR series, Yamaha XT series of the era. Key Features Vehicle Strengths: Robust single-cylinder engine, durable chassis, user-friendly maintenance, good off-road capability for its class. Manual Value Proposition: Provides essential information for owners to maintain, diagnose, and repair their 1997 Suzuki DR350, saving on dealership costs and empowering DIY enthusiasts. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Approximately 300-400 pages (typical for this model's comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system, starting system. Transmission Drivetrain Systems: Clutch operation and adjustment, gearbox disassembly and assembly, final drive (chain and sprockets) maintenance and replacement. Chassis Suspension Steering: Front fork (conventional or upside-down depending on SEV variant) overhaul and adjustment, rear shock absorber inspection and replacement, swingarm lubrication and bearing service, steering head bearing service, wheel bearing maintenance. Braking Systems: Front and rear brake system inspection, hydraulic brake fluid replacement, caliper service, pad replacement, disc inspection. Electrical Systems: Wiring diagrams, lighting system troubleshooting, ignition switch, battery maintenance, starter motor operation, charging system (stator, regulator/rectifier), fuse inspection. Bodywork Frame: Frame inspection, seat removal, fuel tank removal and installation, fender and fairing (if applicable) removal and reinstallation, general body panel maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug inspection and replacement, air filter cleaning/replacement, brake pad wear checks, tire pressure checks. Troubleshooting Guides: Diagnostic charts for common starting, running, and electrical issues, identifying root causes of performance problems. Major Repair Procedures: Engine rebuild procedures, transmission overhaul, carburetor tuning and rebuilding, suspension component replacement, electrical system repairs. Technical Specifications: Torque values for critical fasteners, engine timing specifications, valve clearances, fluid capacities and types, electrical component resistances. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic owner maintenance to advanced engine and electrical diagnostics and repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Print Readability: High resolution for clear text and diagrams when printed. Binding Type Binding Method: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, air-cooled, SOHC, 4-valve Displacement: 348 cc (21.2 cu in) Bore X Stroke: 82.0 mm x 64.0 mm (3.23 in x 2.52 in) Compression Ratio: 9.5:1 Performance Horsepower Rating: Approximately 28-32 hp (at the crankshaft, model dependent) Torque Rating: Approximately 20-22 lb-ft (at the crankshaft, model dependent) Fuel System Carburetor Type: Mikuni VM33SS (for DR350V), Mikuni BSR33 (for DR350SEV - electric start model) Fuel Capacity: 3.6 US gal (13.5 L) Lubrication System Oil Type Recommendation: SAE 10W-40 API SE or SF motorcycle oil Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed sequential Clutch Type: Wet, multi-plate Optional Transmission Options: N/A (5-speed standard) Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approximately 87.4 in (2220 mm) Width: Approximately 33.7 in (855 mm) Height: Approximately 48.0 in (1220 mm) to seat, 50.6 in (1285 mm) to handlebars Wheelbase: Approximately 56.3 in (1430 mm) Weights Dry Weight: Approximately 282 lbs (128 kg) for DR350V, 291 lbs (132 kg) for DR350SEV Gross Vehicle Weight Rating: N/A...