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Peugeot 206 Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

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🏷️ Basic Information Identification Make: Peugeot Model: 206 Generation Generation Designation: T1 Generation Years: 1998-2012 Codes Platform Code: PSA EW/DW platform 👋 Introduction Market Position Segment: Supermini / Subcompact car Target Audience: DIY mechanics, independent repair shops, Peugeot 206 owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors: Ford Fiesta, Opel/Vauxhall Corsa, Renault Clio, Volkswagen Polo, Fiat Punto. Key Features Manual Value Proposition: Enables significant cost savings by empowering users to perform repairs and maintenance themselves, offering professional-level guidance. Usability: Easy-to-follow step-by-step instructions, clear illustrations, and ability to print specific sections or the entire manual. 📋 Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Models Covered: All Peugeot 206 variants, including all engines, trim levels, and transmission types. Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (assembly, disassembly, tuning), cooling system, lubrication system, fuel system (petrol and diesel), ignition system, emission control systems. Transmission Systems: Manual transmission (gearbox, clutch, driveshafts), automatic transmission (gearbox, torque converter, control systems). Chassis Systems: Suspension (front and rear), steering system (power steering, rack and pinion), braking system (discs, drums, ABS, hydraulic lines), wheels and tires. Electrical Systems: Battery, charging system (alternator, starter motor), lighting systems (headlights, taillights, interior lighting), ignition, instrumentation, body electricals (wiper system, horn, power windows), engine control unit (ECU) and related sensors, infotainment systems. Body And Interior: Body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, climate control system (HVAC). Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush. Repair Procedures: Engine rebuilds, transmission overhaul, brake component replacement, suspension work, steering system repair, electrical diagnostics and repair, body panel repair, interior component replacement. Troubleshooting Guidelines: Diagnostic flowcharts, symptom-based troubleshooting for common issues, fault code interpretation (where applicable). Technical Specifications: Torque specifications for all fasteners, engine data, dimension specifications, wiring diagrams, component identification. Diagnostic Procedures: Procedures for using diagnostic tools, testing sensors and actuators, reading and clearing fault codes. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics and body repair procedures. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text for quick access to information. Print Quality Resolution: High resolution for clear images and diagrams. Content: Step-by-step instructions, detailed diagrams, photographs, wiring schematics. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes Common: TU3JP (1.4L 8V), TU5JP4 (1.6L 16V), EW10J4 (2.0L 16V - GTI), DV4TD (1.4L HDi diesel), DV6TED4 (1.6L HDi diesel). Performance Displacement Range: 1.1L to 2.0L Petrol, 1.4L to 1.6L Diesel Horsepower Range: Approximately 60 HP to 180 HP (GTI) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for diesel engines. Ignition Type: Distributorless ignition system (DIS) or Coil-on-Plug (COP) depending on engine variant. 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., MA5, BE4R variants). Optional Automatic Transmission: 4-speed automatic transmission (e.g., AL4). Features Clutch Type: Hydraulically actuated dry single-plate clutch. 📐 Dimensions Exterior Length Typical: Approx. 3,920 mm (Hatchback) Width Typical: Approx. 1,670 mm Height Typical: Approx. 1,470 mm Weights Curb Weight Range: Approx. 950 kg to 1,200 kg, depending on engine and body style. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (initial testing). Active Features ABS: Available on most models, often standard on higher trims or as an option. Esp: Available on select later models or higher performance variants. Passive Features Airbags: Front driver and passenger airbags standard. Side airbags available on higher trims. Seatbelts: Pre-tensioning seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD players, with CD changers available on higher trims. Basic aux inputs and Bluetooth connectivity were not standard on early models but added in later revisions. Driver Assistance Cruise Control: Available on higher trim levels and more powerful engine variants. Connectivity Bluetooth: Introduced on later models as an option or standard on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year, whichever comes first (varies with engine oil specification). Timing Belt Replacement: Critical for TU and EW series petrol engines. Usually around 120,000 km or 5-6 years, depending on engine variant. The manual will specify exact intervals and procedures. Fluid Specifications Engine Oil Type Petrol: API SL/SM or ACEA A3/B4, SAE 5W-40 or 10W-40 (refer to specific engine requirements in manual). Engine Oil Type Diesel: API CF/CF-4 or ACEA B3/B4, SAE 5W-40 (refer to specific engine requirements in manual, e.g., PSA B71 2290 for HDi). Coolant Type: Ethylene glycol-based antifreeze, typically...
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Peugeot 206 Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
206
Generation
Generation Designation:
T1
Generation Years:
1998-2012
Codes
Platform Code:
PSA EW/DW platform
👋 Introduction
Market Position
Segment:
Supermini / Subcompact car
Target Audience:
DIY mechanics, independent repair shops, Peugeot 206 owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors:
Ford Fiesta, Opel/Vauxhall Corsa, Renault Clio, Volkswagen Polo, Fiat Punto.
Key Features
Manual Value Proposition:
Enables significant cost savings by empowering users to perform repairs and maintenance themselves, offering professional-level guidance.
Usability:
Easy-to-follow step-by-step instructions, clear illustrations, and ability to print specific sections or the entire manual.
📋 Manual Details
Coverage Areas
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Models Covered:
All Peugeot 206 variants, including all engines, trim levels, and transmission types.
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals (assembly, disassembly, tuning), cooling system, lubrication system, fuel system (petrol and diesel), ignition system, emission control systems.
Transmission Systems:
Manual transmission (gearbox, clutch, driveshafts), automatic transmission (gearbox, torque converter, control systems).
Chassis Systems:
Suspension (front and rear), steering system (power steering, rack and pinion), braking system (discs, drums, ABS, hydraulic lines), wheels and tires.
Electrical Systems:
Battery, charging system (alternator, starter motor), lighting systems (headlights, taillights, interior lighting), ignition, instrumentation, body electricals (wiper system, horn, power windows), engine control unit (ECU) and related sensors, infotainment systems.
Body And Interior:
Body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, climate control system (HVAC).
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush.
Repair Procedures:
Engine rebuilds, transmission overhaul, brake component replacement, suspension work, steering system repair, electrical diagnostics and repair, body panel repair, interior component replacement.
Troubleshooting Guidelines:
Diagnostic flowcharts, symptom-based troubleshooting for common issues, fault code interpretation (where applicable).
Technical Specifications:
Torque specifications for all fasteners, engine data, dimension specifications, wiring diagrams, component identification.
Diagnostic Procedures:
Procedures for using diagnostic tools, testing sensors and actuators, reading and clearing fault codes.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics and body repair procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick access to information.
Print Quality
Resolution:
High resolution for clear images and diagrams.
Content:
Step-by-step instructions, detailed diagrams, photographs, wiring schematics.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes Common:
TU3JP (1.4L 8V), TU5JP4 (1.6L 16V), EW10J4 (2.0L 16V - GTI), DV4TD (1.4L HDi diesel), DV6TED4 (1.6L HDi diesel).
Performance
Displacement Range:
1.1L to 2.0L Petrol, 1.4L to 1.6L Diesel
Horsepower Range:
Approximately 60 HP to 180 HP (GTI)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for diesel engines.
Ignition Type:
Distributorless ignition system (DIS) or Coil-on-Plug (COP) depending on engine variant.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (e.g., MA5, BE4R variants).
Optional
Automatic Transmission:
4-speed automatic transmission (e.g., AL4).
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch.
📐 Dimensions
Exterior
Length Typical:
Approx. 3,920 mm (Hatchback)
Width Typical:
Approx. 1,670 mm
Height Typical:
Approx. 1,470 mm
Weights
Curb Weight Range:
Approx. 950 kg to 1,200 kg, depending on engine and body style.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (initial testing).
Active Features
ABS:
Available on most models, often standard on higher trims or as an option.
Esp:
Available on select later models or higher performance variants.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side airbags available on higher trims.
Seatbelts:
Pre-tensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD players, with CD changers available on higher trims. Basic aux inputs and Bluetooth connectivity were not standard on early models but added in later revisions.
Driver Assistance
Cruise Control:
Available on higher trim levels and more powerful engine variants.
Connectivity
Bluetooth:
Introduced on later models as an option or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (varies with engine oil specification).
Timing Belt Replacement:
Critical for TU and EW series petrol engines. Usually around 120,000 km or 5-6 years, depending on engine variant. The manual will specify exact intervals and procedures.
Fluid Specifications
Engine Oil Type Petrol:
API SL/SM or ACEA A3/B4, SAE 5W-40 or 10W-40 (refer to specific engine requirements in manual).
Engine Oil Type Diesel:
API CF/CF-4 or ACEA B3/B4, SAE 5W-40 (refer to specific engine requirements in manual, e.g., PSA B71 2290 for HDi).
Coolant Type:
Ethylene glycol-based antifreeze, typically blue or purple, meeting PSA specifications (e.g., PSA S71-0170).
Brake Fluid Type:
DOT 4.
Transmission Fluid Manual:
GL-4 75W-80 or 75W-90 gear oil (refer to specific gearbox model).
Transmission Fluid Automatic:
LT 71141 or equivalent ATF (refer to specific gearbox model, e.g., AL4).
Known Issues
Suspension Components:
Rear suspension beam mounts and bearings can wear, leading to knocking noises and alignment issues. Front suspension top mounts and ball joints can also be a point of wear.
Electrical Faults:
Multi-function display issues, dashboard warning lights, and intermittent central locking problems can occur due to wiring harness issues or faulty modules.
Engine Performance:
HDi diesel engines can experience issues with turbocharger actuators, EGR valves, and particle filters. Petrol engines may suffer from coil pack failures or sensor issues.
Brake Systems:
Corrosion on brake lines and wear on rear brake drums/pistons can be common on older models.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Peugeot, a French automotive manufacturer with a long history dating back to the late 19th century, known for its focus on driving dynamics and innovative design.
Model Evolution
Introduction Year:
1998
Major Updates:
Facelifts and mechanical updates occurred throughout its production run, particularly around 2003 and 2009, improving styling, technology, and engine efficiency.
Production
Manufacturing Locations:
Primarily France (Sochaux), but also other PSA assembly plants globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Shortlisted for European Car of the Year in 1999.
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