🏷️ Basic Information Identification Make: Mazda Model: Protege Generation: Third Generation (BJ) Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Chassis Code: BJ 👋 Introduction Market Position Vehicle Segment: Compact Car / Economy Car Target Audience: DIY mechanics, independent repair shops, Mazda Protege owners seeking detailed repair information Competitive Analysis Competitors Manuals: Haynes, Chilton, factory service manuals Key Features Completeness: Covers a wide range of model years and potential configurations Detail Level: Provides in-depth technical explanations and procedures Accessibility: Downloadable format for immediate access 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems Body And Frame: Body panels, chassis, structural components Interior Systems: Seating, dashboard, trim, HVAC controls Exterior Systems: Lighting, bumpers, glass, mirrors Page Count Estimated Pages: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control Transmission: Manual and Automatic Transmission service and repair Drivetrain: Axles, differentials, driveshafts Suspension: Front and rear suspension, steering components Brakes: Brake system hydraulic, ABS, parking brake Electrical: Starting system, charging system, lighting, instrumentation, body electronics, audio system Climate Control: HVAC system diagnosis and repair Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Engine Repair: Engine overhaul, piston replacement, valve adjustments, timing belt replacement Transmission Repair: Clutch service, transmission overhaul, gear replacement Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures Body Repair: Panel replacement, dent repair, rust treatment Electrical Troubleshooting: Wiring diagrams, component testing, circuit diagnosis Special Tools: Identification and usage of specialized tools required for repairs Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostic Level: Advanced diagnostic procedures, including wiring schematics and component testing Rebuild Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and steering racks 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Codes And Variants: 1.6L (BP-ZE, B6-ME), 1.8L (BP-VE), 2.0L (FS-DE) - SOHC and DOHC configurations Displacement 1.6L: 1598 cc Displacement 1.8L: 1839 cc Displacement 2.0L: 1991 cc Performance Horsepower 1.6L Est: 92-105 hp Horsepower 1.8L Est: 122-125 hp Horsepower 2.0L Est: 130 hp Torque 1.6L Est: 90-95 lb-ft Torque 1.8L Est: 117-120 lb-ft Torque 2.0L Est: 135 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities (OBD-II) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic Features Manual Transmission Fluid: GL-4 Gear Oil (e.g., Castrol Syntec 75W-90 or equivalent) Automatic Transmission Fluid: Mazda ATF JWS3314 or Dexron III equivalent 📐 Dimensions Exterior Body Styles: 4-Door Sedan, 5-Door Hatchback, 3-Door Hatchback (Mazda Protege 5) Wheelbase Approx: 2615 mm (103.0 in) Length Sedan Approx: 4425 mm (174.2 in) Length Hatchback Approx: 4370 mm (172.0 in) Weights Curb Weight Range Approx: 2600 - 2900 lbs (1180 - 1315 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver 2002 Sedan: ★★★★★ (5 Stars) NHTSA Front Impact Passenger 2002 Sedan: ★★★★★ (5 Stars) IIHS Front Offset Score 2002 Sedan: Good Active Features ABS: Available on select trims Traction Control: Rarely available, primarily on higher trims Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: Front and Rear 3-Point Seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems Mp3 Integration: The ES-MP3 trim featured an integrated MP3 player Driver Assistance Cruise Control: Standard on most higher trims Keyless Entry: Available on select trims Connectivity OBD Ii Port: Standard for emissions and diagnostic monitoring 🔧 Maintenance Service Intervals Oil And Filter Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first Engine Air Filter: Every 15,000 miles (24,000 km) or 12 months Cabin Air Filter: Every 15,000 miles (24,000 km) or 12 months (if equipped) Spark Plugs Recommendation: Platinum tipped spark plugs typically last 60,000-100,000 miles Timing Belt Replacement: Every 60,000 miles (96,000 km) for interference engines (crucial) Fluid Specifications Engine Oil Specification: API SG or higher, SAE 5W-30 or 5W-20 (check owner's manual for specific recommendations based on climate) Coolant Specification: Mazda Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze) with distilled water Brake Fluid Specification: DOT 3 or DOT 4 Power Steering Fluid Specification: Mazda Genuine ATF J2 or Dexron III Known Issues Engine Mounts: Degradation and failure of engine and transmission mounts Suspension Components: Premature wear of control arm bushings, ball joints, and tie rod ends Rust: Corrosion issues, particularly in rust-belt regions, on rocker panels, wheel arches, and subframes Ignition Coils: Failure of ignition coils, leading to misfires and poor performance Exhaust Manifold: Cracking of...