Husqvarna TE 610E LT 1998 1999 2000 2001 2002 Service Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Husqvarna Model: TE 610E LT Model Variant: LT (Long Travel Suspension) Model Years Covered: 1998, 1999, 2000, 2001, 2002 Codes Product Code Indicator: TE610ELT 👋 Introduction Market Position Segment: Dual-sport / Enduro motorcycle Target Audience: Enthusiasts and owners of the Husqvarna TE 610E LT seeking detailed maintenance and repair guidance. Competitive Analysis Key Competitors Era: KTM EXC series, Honda XR series, Yamaha WR series, Suzuki DR-Z series. Key Features Model Focus: The TE 610E LT is characterized by its robust 610cc engine, long-travel suspension for off-road prowess, and practicality for dual-sport use. Manual Value Proposition: Provides essential knowledge for owners to maintain, troubleshoot, and repair their specific Husqvarna model, saving time and money on professional servicing. 📋 Manual Details Coverage Areas Primary Coverage: Repair and maintenance of Husqvarna TE 610E LT motorcycles Page Count Total Pages: 428 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, inspection, and overhaul of the 610cc engine. Fuel System: Carburetor (likely Mikuni or similar), fuel tank, fuel lines, and related components. Ignition System: CDI ignition system, spark plug, coil, wiring. Cooling System: Air-cooled engine specifics, any potential oil cooling components. Transmission: Clutch operation, gearbox inspection, lubrication, and common repair procedures. Drivetrain: Chain drive system, sprockets, swingarm, bearings. Suspension: Front telescopic forks (specifically 'LT' - Long Travel) and rear monoshock absorber. Service, seal replacement, fluid changes, and tuning adjustments. Brakes: Front and rear hydraulic disc brake systems, caliper service, pad replacement, fluid bleeding, master cylinder overhaul. Electrical System: Wiring diagrams, lighting, starter motor, battery, charging system (alternator/stator), troubleshooting electrical faults. Chassis And Frame: Frame inspection, headstock bearings, wheel bearings, general chassis component service. Bodywork: Fairings, fenders, seat, fuel tank removal and installation. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, chain adjustment, brake checks. Troubleshooting: Diagnosis of common problems, fault finding charts, and step-by-step diagnostic procedures. Repair Procedures: Detailed, step-by-step instructions for component removal, repair, reassembly, and installation. Engine Rebuild: Complete engine overhaul instructions, including piston, ring, valve, and bearing replacement. Suspension Service: Fork seal replacement, fork oil changes, shock absorber service. Electrical Diagnostics: Wiring diagram interpretation and systematic fault finding for electrical issues. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and chassis rebuilds. Includes detailed specifications and diagrams. Diagnostic Tools: Likely references standard hand tools and basic diagnostic techniques. Specific specialized tool requirements may be noted. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Quality Notes: PDF format allows for high-quality printing of all diagrams and text. User printable. Binding Type Binding Type Simulated: N/A (Digital Download) Paper Type Paper Type Simulated: N/A (Digital Download) Searchability Searchable Text: Typically searchable PDF content, allowing for quick keyword lookups. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: Approximately 610cc (specific bore x stroke to be detailed in manual) Bore X Stroke: Likely around 96 mm x 82.8 mm (Requires confirmation from manual, typical for this displacement) Cooling Method: Air-cooled Valvetrain: SOHC (Single Overhead Camshaft) with 4 valves Performance Horsepower Approx: Approximately 45-50 HP (at crank, subject to tuning and market variation) Torque Approx: Approximately 40-45 Nm (at crank, subject to tuning and market variation) Fuel System Carburetor Type: Likely a large-bore Mikuni (e.g., VM38 or similar) or Keihin carb Fuel Type Recommendation: Unleaded gasoline (RON 91 or higher recommended, consult manual for exact octane) Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK or DENSO (Specific part number to be confirmed in manual) 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed sequential gearbox Optional Optional Gearbox: N/A for this model designation Features Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Chain drive (520 or 525 pitch, depending on OEM spec) Transmission Oil Type: API GL-4 or GL-5 gear oil (SAE 80W-90 or similar, consult manual for exact specification) 📐 Dimensions Exterior Wheelbase: Approximately 1470 mm (57.9 inches) - Subject to variation Ground Clearance: Above 300 mm (11.8 inches) typically for an enduro model Weights Dry Weight: Approximately 135-145 kg (298-320 lbs) - Subject to variation Fuel Capacity: Approximately 12-13 Liters (3.2-3.4 Gallons) Oil Capacity Engine: Approx. 1.8 - 2.0 Liters (with filter change) - Consult manual for exact figure 🛡️ Safety Features Ratings Safety Certification: CE, EPA certifications for emissions and road legality depending on market of sale. Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Passive Features Lighting: Headlight, taillight, brake light, and turn signals for road visibility. 💡 Technology Features Infotainment Infotainment System: N/A (This is an off-road/dual-sport motorcycle focused on mechanical function, not electronics). Driver Assistance ABS: N/A (ABS was not a standard feature on most dual-sport bikes of this era). Connectivity Connectivity Features: N/A (No Bluetooth, USB, or smartphone integration). Instrumentation...
The TE 610E LT is characterized by its robust 610cc engine, long-travel suspension for off-road prowess, and practicality for dual-sport use.
Manual Value Proposition:
Provides essential knowledge for owners to maintain, troubleshoot, and repair their specific Husqvarna model, saving time and money on professional servicing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and maintenance of Husqvarna TE 610E LT motorcycles
Page Count
Total Pages:
428
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, inspection, and overhaul of the 610cc engine.
Fuel System:
Carburetor (likely Mikuni or similar), fuel tank, fuel lines, and related components.
Ignition System:
CDI ignition system, spark plug, coil, wiring.
Cooling System:
Air-cooled engine specifics, any potential oil cooling components.
Transmission:
Clutch operation, gearbox inspection, lubrication, and common repair procedures.
Front telescopic forks (specifically 'LT' - Long Travel) and rear monoshock absorber. Service, seal replacement, fluid changes, and tuning adjustments.
Brakes:
Front and rear hydraulic disc brake systems, caliper service, pad replacement, fluid bleeding, master cylinder overhaul.
CE, EPA certifications for emissions and road legality depending on market of sale.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Passive Features
Lighting:
Headlight, taillight, brake light, and turn signals for road visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is an off-road/dual-sport motorcycle focused on mechanical function, not electronics).
Driver Assistance
ABS:
N/A (ABS was not a standard feature on most dual-sport bikes of this era).
Connectivity
Connectivity Features:
N/A (No Bluetooth, USB, or smartphone integration).
Instrumentation
Dashboard Features:
Analog speedometer, tachometer, odometer, trip meter, and basic indicator lights (neutral, oil pressure, turn signals).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to manual for exact mileage/time)
Air Filter Cleaning:
Every 1,000 - 2,000 km or as needed based on riding conditions
Spark Plug Inspection:
Every 5,000 - 10,000 km
Valve Clearance Check:
Every 10,000 - 15,000 km
Fluid Specifications
Engine Oil Type:
High-quality motorcycle-specific 10W-40 or 20W-50 semi-synthetic or fully synthetic oil (API SG/SH/SJ or higher).
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, steering head bearings, chain and sprockets, exhaust gasket.
Potential Electrical Quirks:
As with many bikes of this era, wiring harness integrity, stator output, and rectifier/regulator function can be areas requiring attention. The manual will help diagnose.
Carburetor Tuning:
May require periodic adjustment or cleaning due to its performance-oriented nature.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road motorcycling, founded in 1689 (initially as a firearms manufacturer).
Model Evolution
Te Series Lineage:
The TE series represents Husqvarna's commitment to versatile dual-sport and enduro motorcycles, evolving from their racing heritage.
Specific Model Context:
The 610cc engine was a staple in Husqvarna's lineup, offering a balance of power and usability for various off-road disciplines and street use.
Production
Manufacturing Location:
Sweden (historically), later manufacturing might have shifted or involved Italian operations under parent companies.
Choosing a selection results in a full page refresh.