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Introduction
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Market Position
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Motorcycle Segment:
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High-performance sportbike, competitor to Italian and Japanese superbikes of the era.
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Competitive Analysis
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Key Competitors:
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Ducati 916/996, Yamaha R1, Honda CBR900RR Fireblade, Suzuki GSX-R750/1000, Kawasaki ZX-9R.
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Key Features
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Unique Selling Points Of Bike:
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V-twin engine architecture providing strong torque, sophisticated Italian design, premium componentry (e.g., Ohlins suspension on some variants), capable chassis.
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Manual Utility
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Value Proposition:
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Essential resource for owners and technicians to maintain, repair, and restore the Aprilia RSV Mille, enabling cost savings and preserving the motorcycle's performance and longevity.
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Manual Coverage
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Systems Covered
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Engine Systems:
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Engine disassembly, assembly, tuning, troubleshooting, lubrication, cooling system, fuel supply system (carburetor/injection depending on specific model variant within the year range, though Mille typically was injected)
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Electrical Systems:
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Wiring diagrams, ignition system, lighting, starter motor, battery, charging system, ECU (Engine Control Unit) diagnostics
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Chassis Systems:
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Frame, suspension (front forks, rear shock absorber), steering, wheels, brakes (front and rear calipers, master cylinders, lines), exhaust system, bodywork, fasteners
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Procedures Included
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Maintenance Procedures:
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Regular servicing, oil changes, filter replacements, spark plug replacement, chain adjustment, brake fluid flush, coolant flush, valve clearance adjustment
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Repair Procedures:
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Complete engine rebuilds, transmission repairs, suspension overhaul, brake system repairs, electrical component replacement, body panel repair and replacement
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Troubleshooting Procedures:
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Diagnostic flowcharts, symptom-based troubleshooting, common fault finding and rectification
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Special Tool Requirements:
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Identifies necessary special tools but also provides 'shortcuts' and methods to use commonly available tools, minimizing specialized purchases
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Technical Depth
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Depth Of Coverage:
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Comprehensive from basic maintenance to full mechanical and electrical system overhaul. Suitable for both novice DIY mechanics and experienced technicians.
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Engine Specifications
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Primary Engine
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Engine Type:
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Four-stroke, liquid-cooled, 60-degree V-twin
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Displacement:
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997.92 cc (Specific to early Mille models, later RSV R/Factory variants may have slight variations)
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Bore X Stroke:
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97 mm x 67.5 mm (Typical for early 997.92cc)
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Valvetrain:
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DOHC, 4 valves per cylinder
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Performance
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Horsepower:
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Approx. 125-130 hp @ 9,500 rpm (Varies slightly by model year and region)
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Torque:
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Approx. 97-100 Nm (71-74 lb-ft) @ 7,500 rpm (Varies slightly by model year and region)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI) with dual injectors per cylinder (Typically Magneti Marelli systems)
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Fuel Type:
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Unleaded gasoline, minimum 95 RON
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Lubrication
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Oil Type:
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Fully synthetic motorcycle oil, API SG or higher, JASO MA certified, viscosity SAE 10W-40 or 15W-50 (Refer to manual for exact specifications)
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Cooling System
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Coolant Type:
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Ethylene glycol based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water). Specific Aprilia recommendation preferred.
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Maintenance
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Service Intervals
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Oil And Filter Change:
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Every 6,000 km or 12 months (Refer to specific manual for exact intervals and conditions).
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Valve Clearance Check:
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Every 12,000 km or 24 months (Critical for V-twin engines).
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Spark Plug Replacement:
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Every 12,000 km or as specified.
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Fluid Specifications
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Brake Fluid:
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DOT 4 (Refer to manual for specific brand/type recommendation).
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Clutch Fluid:
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DOT 4 (Typically shared with brake system).
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Fork Oil:
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Specific weight (e.g., 5W or 10W) and volume per fork leg. Consult manual for precise details.
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Known Issues
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Common Problems:
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Stator failures (common in many Aprilia models of this era), fuel pump issues, occasional electrical gremlins, starter solenoid problems. These manuals are essential for diagnosing and addressing these.
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Parts Manual Utility
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Parts Catalog Value:
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The included Parts Manual provides OEM part numbers, exploded diagrams, and quantities, invaluable for sourcing correct replacement components.
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