🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML320 Chassis Code: W163 Model Years Covered: 1998-2005 Codes Engine Code: M112 E32 (3.2L V6) 👋 Introduction Market Position Segment: Luxury Mid-size SUV (Sport Utility Vehicle) Target Audience: Individuals seeking a premium, comfortable, and capable SUV with Mercedes-Benz engineering and luxury. Competitive Analysis Competitors: BMW X5, Audi Q7, Lexus RX, Volvo XC90, Land Rover Discovery Key Features Powertrain: 3.2L V6 engine, 5-speed automatic transmission, standard 4MATIC all-wheel drive Comfort And Luxury: Leather upholstery, premium sound system, climate control, comfortable seating for up to seven (optional third row) Off Road Capability: Slightly higher ground clearance, available off-road package (though primarily focused on on-road comfort) 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (likely PDF) Page Count Page Count: > 2800 File Size Mb: 129 📖 Manual Coverage Systems Covered Engine: 3.2L 6-cylinder (M112 E32) - complete overhaul, diagnostics, tuning, emissions Transmission: Automatic Transmission (e.g., 5G-TRONIC 722.6) - overhaul, diagnostics, fluid service, electronic control Drivetrain: All-Wheel Drive (4MATIC), differentials (front, center, rear), drive shafts, CV joints Suspension: Independent front and rear suspension, struts, shocks, springs, control arms, bushings, anti-roll bars, self-leveling suspension (if equipped) Brakes: Hydraulic braking system, ABS, EBD, brake calipers, rotors, pads, lines, master cylinder, parking brake Steering: Power steering system, steering gear, tie rods, power steering pump, fluid service Electrical: Battery, charging system (alternator), starter, ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, multiplexing systems Climate Control: HVAC system, A/C compressor, refrigerant, blower motor, evaporator, heater core, climate control modules Body And Interior: Body panels, doors, windows, sunroof, seats, upholstery, trim, dashboard, interior components, exterior trim Safety Systems: Airbags, seat belts, SRS module, anti-theft systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs Diagnostics: Troubleshooting common faults, identifying symptoms, diagnostic trouble codes (DTCs), using diagnostic tools (e.g., STAR Diagnosis) Repair: Component removal and installation, component rebuilding, leak diagnosis and repair, sensor replacement, module calibration Overhaul: Complete engine and transmission rebuild procedures Specifications: Torque specifications, clearances, timing procedures, fluid capacities, electrical component testing Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth: Comprehensive - from basic maintenance and routine checks to advanced diagnostics, component overhaul, and full vehicle repair. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - typically, allowing for searchability and printability. Print Quality Print Quality: Expected to be high, with clear diagrams, illustrations, and text, suitable for printing individual sections or the entire manual. Binding Type Binding Type: Digital format implies no physical binding; however, if a printed version were available, it would typically be professionally bound (e.g., comb binding, spiral binding, or perfect binding) for durability in a workshop environment. Paper Type Paper Type: Not applicable for digital format. If printed, it would likely be on durable paper stock suitable for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: V6 SOHC (Single Overhead Camshaft) Displacement: 3.2 Liters (3199 cc) Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 Power Output: Approx. 215 hp @ 5750 rpm Torque Output: Approx. 228 lb-ft @ 3250-4500 rpm Performance 0 To 60 Mph: Approx. 8.5 - 9.0 seconds Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fuel Tank Capacity: Approx. 22.7 gallons (86 liters) 🔧 Transmission Standard Type: 5-speed Automatic (5G-TRONIC 722.6) Features: Electronic control, TouchShift manual shifting mode Optional Optional Transmissions: Not applicable for the ML320 W163 with the 3.2L V6 in this generation. Features Transmission Fluid Type: MB Specification 236.10 or 236.14 Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: Approx. 181.6 inches (4613 mm) Width: Approx. 71.6 inches (1819 mm) Height: Approx. 66.9 inches (1700 mm) Wheelbase: Approx. 111 inches (2820 mm) Ground Clearance: Approx. 8.0 inches (203 mm) Weights Curb Weight: Approx. 4450 - 4600 lbs (2018 - 2087 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5800 - 6000 lbs (2630 - 2722 kg) Cargo Cargo Volume Behind Rear Seats: Approx. 39.5 cu ft (1118 liters) Cargo Volume With Rear Seats Folded: Approx. 75.1 cu ft (2127 liters) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (for models prior to the 2003 facelift) NHTSA Frontal Impact Passenger: 4 Stars (for models prior to the 2003 facelift) NHTSA Side Impact Front Passenger: 4 Stars Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Electronic Traction System (ETS) or ASR (Acceleration Slip Regulation) Stability Control: Available Electronic Stability Program (ESP) on later models or optional. Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seat Belts: 3-point seat belts with pretensioners and load limiters Rollover Protection: Structural design considerations for SUV rollover resistance, although specific ratings vary by year...