🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML-Class Model Variant: ML320, ML350 Generation: First Generation (W163) Codes Chassis Code: W163 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and Mercedes-Benz enthusiasts. Competitive Analysis Value Proposition: Provides professional-grade repair information equivalent to dealership-level manuals at a fraction of the cost, covering a vast range of topics. Key Features Comprehensiveness: Over 5000 pages covering virtually every aspect of the vehicle's maintenance and repair. Accessibility: Works on all computers (PC & MAC) and allows for selective printing of specific pages. Diagnostic Support: Extensive coverage of trouble codes and diagnostic procedures. 📋 Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Market Coverage: North America (implied by model designations) Page Count Total Pages: Over 5000 Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF (delivered as a ZIP archive) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul and rebuilding, timing belt replacement, engine performance tuning Engine Management: Trouble codes, computer diagnostic codes, firing orders Fuel And Emissions: Fuel system, emissions control systems Drivetrain: Transmission information, U-joint and CV-joint service procedures Suspension And Steering: Front end procedures and specifications, suspension system service Brakes: Brake system service and repair Electrical System: Wiring diagrams, troubleshooting and diagnostics of electrical components Body And Chassis: Sunroof service, exterior and interior components HVAC: Air conditioning service and capacities Procedures Included Maintenance: Factory maintenance schedules and charts Repair: Detailed repair procedures for all covered systems Diagnostics: Troubleshooting and diagnostics, interpretation of computer diagnostic codes Specifications: Complete torque specifications, detailed specifications covered Diagrams: Serpentine belt routings with diagrams, complete wiring diagrams, hundreds of illustrations Technical Depth Depth: Comprehensive: from basic maintenance to full engine and transmission overhauls, including advanced diagnostics and electrical schematics. 📊 Manual Specifications File Format Delivery Method: Downloadable ZIP archive containing PDF files. Software Requirement Windows: WinZip (or compatible decompression software) required for Windows. Software Requirement Mac: Archive Utility (built-in OS X) or StuffIt Expander (free) recommended for Mac. Print Quality Scalability: PDF format allows for zooming for detailed part views. Printability: Pages can be printed as needed, protecting the original digital file from grease. Binding Type Binding: Digital (not applicable for printed book) Paper Type Paper Quality: Digital (not applicable for printed book) ⚙️ Engine Specifications Primary Engine Ml320 Engine Type: V6 SOHC (M112 series) Displacement Ml320: 3.2 Liters (3199 cc) Bore X Stroke Ml320: 89.9 mm x 84.0 mm Horsepower Ml320: Approx. 215 hp @ 5750 rpm Torque Ml320: Approx. 229 lb-ft @ 3250 rpm Primary Engine Ml350 Engine Type: V6 SOHC (M112 series) Displacement Ml350: 3.7 Liters (3724 cc) Bore X Stroke Ml350: 97.0 mm x 82.9 mm Horsepower Ml350: Approx. 232 hp @ 5750 rpm Torque Ml350: Approx. 250 lb-ft @ 3250 rpm Fuel System Fuel Injection: Sequential Electronic Fuel Injection (SEFI) Timing Timing Mechanism: Single Overhead Camshafts (SOHC) per bank, driven by timing chain. 🔧 Transmission Standard Transmission Type Standard: 5-speed Automatic (722.6 series '5G-TRONIC') Optional Transmission Type Optional: Not specified as optional, standard across W163 ML320/ML350. Features Transmission Control: Electronically controlled with automatic shifting programs. Fluid Transmission Fluid Type: Mercedes-Benz Specification MB 236.10 or MB 236.12 (ATF - Automatic Transmission Fluid). 📐 Dimensions Exterior Length: Approx. 184.5 inches (4686 mm) Width: Approx. 71.6 inches (1819 mm) Height: Approx. 67.7 inches (1720 mm) Wheelbase Wheelbase: Approx. 111.0 inches (2819 mm) Weights Curb Weight: Approx. 4,400 - 4,700 lbs (2000 - 2130 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 5,800 - 6,000 lbs (2630 - 2720 kg) Cargo Cargo Volume Behind Rear Seats: Approx. 39.8 cubic feet (1127 liters) Cargo Volume With Rear Seats Folded: Approx. 77.4 cubic feet (2192 liters) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4-star driver, 4-star passenger (for earlier models, later models may vary) IIHS Front Crash Rating: Good (for models equipped with side airbags) Active Features Traction Control: Standard Electronic Traction System (ETS) Stability Control: Standard Electronic Stability Program (ESP) on most models. Braking System: Four-wheel Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS) Passive Features Airbags: Front airbags, optional side-impact airbags for front and rear occupants. Seatbelts: Three-point seatbelts with pretensioners and force limiters for all occupants. 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player or optional Bose premium sound system. Available navigation system (COMAND). Climate Control: Standard manual or optional automatic climate control (THERMATIC/THERMOTRONIC). Driver Assistance Cruise Control: Standard cruise control. Parking Assistance: Optional rear park assist sensors on later models. Connectivity Phone Integration: Optional hands-free communication system with Bluetooth (availability varies by model year and options). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to specific model year maintenance schedule in manual). Transmission Fluid Service: Recommended every 40,000 to 60,000 miles, or...