🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Generation Code: SQ416/SQ420/SQ625 Codes Product Name: 1998-2005 Suzuki Grand Vitara Service Repair Manual 👋 Introduction Market Position Segment: Compact SUV / Crossover Usp: Affordable, capable, and versatile compact SUV with available 4WD, suitable for light off-roading and daily driving. Competitive Analysis Competitors: Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Jeep Cherokee (XJ). Key Features Feature 1: Body-on-frame construction (earlier models) offering robust durability. Feature 2: Part-time or full-time 4WD systems (depending on trim and options) with low-range gearing for off-road capability. Feature 3: Compact yet practical interior space. 📋 Manual Details Coverage Areas Vehicle Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Engine Variants Covered: 1.6L 4-cylinder (G16A/G16B), 2.0L 4-cylinder (J20A), 2.5L V6 (H25A/H27A) Drivetrain Variants Covered: 2WD (Rear Wheel Drive), 4WD (Four Wheel Drive / All-Wheel Drive) Page Count Estimated Pages: Varies by specific manual, typically 1000+ pages for comprehensive service manuals Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, emission control, ignition system, cooling system, lubrication system, exhaust system, manual transmission, automatic transmission, transfer case (4WD), front differential, rear differential. Chassis: Front suspension, rear suspension, steering system, brake system (hydraulic, mechanical, ABS), wheels, tires. Electrical Electronic: Battery, charging system, starting system, lighting system, instrument cluster, gauges, audio/video systems, power accessories (windows, locks, mirrors), Wiper & Washer system, Horn, Speed Control (Cruise Control), Vehicle Theft Security System, Chime/Buzzer, Electronic Control Modules (ECM/PCM, TCM, BCM, etc.), Airbag system (Restraints). Body: Body panels, doors, windows, interior trim, seats, bumpers, frame, HVAC system (Heating, Ventilation, Air Conditioning). Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), lubrication, tire rotation, brake inspections. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, wiring diagrams, component testing procedures. Repair Rebuild: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major systems including engine, transmission, brakes, suspension, and electrical components. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive; covers basic maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics and troubleshooting of complex electronic modules. 📊 Manual Specifications File Format Searchability: Searchable PDF text for easy information retrieval. Print Quality Resolution: High-resolution images, diagrams, and text for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: G16A/G16B Engine 1 Displacement: 1.6 Liters (1590 cc) Engine 1 Cylinders: Inline 4-cylinder Engine 1 Horsepower Approx: 95-103 hp Engine 1 Torque Approx: 90-95 lb-ft Engine 2 Engine 2 Code: J20A Engine 2 Displacement: 2.0 Liters (1998 cc) Engine 2 Cylinders: Inline 4-cylinder Engine 2 Horsepower Approx: 127-135 hp Engine 2 Torque Approx: 130-135 lb-ft Engine 3 Engine 3 Code: H25A/H27A Engine 3 Displacement: 2.5 Liters (2493 cc) / 2.7 Liters (2694 cc) Engine 3 Cylinders: V6 Engine 3 Horsepower Approx: 155-157 hp (2.5L) / 165-170 hp (2.7L) Engine 3 Torque Approx: 160-162 lb-ft (2.5L) / 173-177 lb-ft (2.7L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Control Emission Standards: Meets applicable emissions standards for model year (e.g., EPA, CARB in US market). 🔧 Transmission Standard Transmission 1 Type: 5-Speed Manual Transmission Optional Transmission 2 Type: 4-Speed Automatic Transmission Features 4Wd System: Available with part-time 4WD (with transfer case and low-range gearing) or full-time 4WD/AWD depending on market and model year. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, viscosity typically 75W-90 or 80W-90 (Consult manual for exact spec). Automatic Transmission Fluid: Dexron-III or equivalent (Consult manual for exact spec). Fluid Capacities Manual Transmission Capacity: Approx. 2.3-2.5 Liters (Consult manual for exact spec). Automatic Transmission Capacity: Approx. 6.5-7.0 Liters (Consult manual for exact spec). 📐 Dimensions Exterior Length: Approx. 4030-4390 mm (depending on variant and bumper styles) Width: Approx. 1780-1785 mm Height: Approx. 1700-1720 mm (without roof rails) Wheelbase: Approx. 2480 mm Ground Clearance: Approx. 195-200 mm Weights Curb Weight Approx: 1350-1550 kg (depending on engine and drivetrain) Gross Vehicle Weight Rating Approx: 1900-2050 kg Cargo Cargo Volume Approx: Varies with seating configuration, typically around 0.4-0.5 cubic meters behind rear seats. 🛡️ Safety Features Ratings NHTSA Rating: Likely not rated under current NHTSA comprehensive testing protocols for this era. IIHS Rating: Likely not rated under current IIHS comprehensive testing protocols for this era. Passive Features Airbags: Driver and front passenger airbags standard on most models/trims. Seatbelts: 3-point front and rear seatbelts, pretensioners for front occupants on some models. Child Anchors: Child seat anchors (LATCH/ISOFIX) may be present on later models within this range. Active Features ABS: Anti-lock Braking System (ABS) often optional or standard on higher trims. Traction Control: Traction Control System (TCS) may be available on some V6 models. 💡 Technology Features Infotainment Audio System: Factory AM/FM...