🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Generation: First Generation (SQ Series) Applicable Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Codes: SQ416, SQ420, SQ625 👋 Introduction Market Position Segment: Compact/Subcompact SUV Target Audience: Individuals seeking rugged, capable, and versatile compact SUVs. Often appealing to those who value off-road potential and a more traditional SUV feel compared to car-based crossovers. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Nissan Xterra, Jeep Cherokee (XJ), Mitsubishi Montero Sport Key Features Differentiators: Body-on-frame construction (for most variants), available low-range gearing, traditional SUV styling, reliable powertrains, good value proposition. Manual Value Proposition Benefit: Provides cost-effective vehicle maintenance and repair, empowering owners to perform necessary upkeep and troubleshooting, thereby extending the vehicle's lifespan and preserving its resale value. 📋 Manual Details Coverage Areas Scope: Comprehensive factory service and repair Page Count Estimated Pages: 1000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, engine electrical, ignition system, starter system, charging system, automatic transmission, manual transmission, drivetrain (4WD system, transfer case, differentials, driveshafts, axles) Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires Body And Electrical: Body construction and panels, doors, windows, interior trim, HVAC system, lighting system, dashboard and instruments, audio system, wiring diagrams, body control modules, security system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication, spark plug replacement, brake inspections Repair And Rebuild: Complete engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack repair, electrical component diagnosis and replacement, body panel repair, interior component removal and installation Diagnostics: Troubleshooting guides for common issues, diagnostic procedures for engine and electrical systems, fault code interpretation (where applicable) Technical Depth Depth: Factory-level detail, including specifications, tolerances, torque values, diagnostic flowcharts, and component removal/installation sequences. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Compatibility: Compatible with all PC-based Windows operating systems and macOS. Print Quality Printability: All pages are printable, allowing for on-site reference. Binding Type Binding Description: N/A (Digital Format) Paper Type Paper Description: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1.6L: {'code': 'G16A', 'displacement_cc': 1590, 'cylinders': 4, 'configuration': 'Inline', 'horsepower_hp': 95, 'torque_lb_ft': 97, 'fuel_system': 'Multi-point fuel injection'} Engine 2.0L: {'code': 'J20A', 'displacement_cc': 1998, 'cylinders': 4, 'configuration': 'Inline', 'horsepower_hp': 127, 'torque_lb_ft': 131, 'fuel_system': 'Multi-point fuel injection'} Engine 2.5L V6: {'code': 'H25A', 'displacement_cc': 2496, 'cylinders': 6, 'configuration': 'V-Type', 'horsepower_hp': 155, 'torque_lb_ft': 160, 'fuel_system': 'Multi-point fuel injection'} Performance Engine Options: 1.6L I4, 2.0L I4, 2.5L V6 Fuel System Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 4-speed Automatic Transmission (AT) Features Drive System: Part-time 4WD with Low Range (4-Mode System) 📐 Dimensions Exterior Wheelbase Inches: Approx. 104.3 inches (2650 mm) Length Inches: Approx. 174.0 - 178.5 inches (4420 - 4535 mm) Width Inches: Approx. 67.5 - 68.3 inches (1715 - 1735 mm) Height Inches: Approx. 66.3 - 67.7 inches (1685 - 1720 mm) Weights Curb Weight Lbs: Approx. 3000 - 3600 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not rated (vehicles of this era often not tested or rated comprehensively) NHTSA Frontal Impact Passenger: Not rated Active Features Braking System: Front disc brakes, rear drum brakes (optional rear disc brakes on some trims), Anti-lock Braking System (ABS) available Traction Control: Not commonly available on this generation. Passive Features Airbags: Driver and passenger front airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player and optional CD player. Basic speaker configuration. User Interface: Analog gauges and physical buttons/knobs for climate control and audio. Driver Assistance Cruise Control: Available on higher trim levels. Navigation: Not available on this generation. Connectivity Bluetooth: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months, whichever comes first (refer to manual for specific grade and type). Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually. Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (standard vs. platinum). Fluid Specifications Engine Oil Type: API SJ or higher, viscosity 5W-30 or 10W-30 (refer to manual for exact specification and capacity) Coolant Type: Ethylene glycol based antifreeze, 50/50 mix with distilled water Transmission Fluid Manual: GL-4 Gear Oil, SAE 75W-90 (refer to manual for capacity) Transmission Fluid Automatic: ATF Dexron II or III equivalent (refer to manual for capacity) Transfer Case Fluid: GL-4 Gear Oil, SAE 75W-90 (refer to manual for capacity) Differential Fluid: API GL-5 Gear Oil, SAE 80W-90 (refer to manual for capacity) Known Issues Common...