🏷️ Basic Information Identification Make: Ford Model: Courier / Ranger Generation Generation Identifier: PJ / PK (Australia), MA / MB (South Africa), UN / UF (Brazil) Codes Platform Code: Mazda BT-50 / Ford Ranger (Common Platform) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / Compact Pickup Truck Competitive Analysis Key Competitors: Toyota Hilux, Mitsubishi Triton, Nissan Navara, Holden Rodeo, Isuzu D-MAX (depending on market and specific era) Key Features Manual Benefits: Empowers owners for DIY repairs, cost savings on labor, deepens understanding of vehicle mechanics, instant download convenience. Quality Assurance Guarantee: Guaranteed excellent quality and customer service. 📋 Manual Details Coverage Areas Coverage Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Pages: Hundreds of pages (specific count not provided, but indicative of comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system Transmission Drivetrain: Manual transmission, automatic transmission, clutch, driveshafts, differentials Chassis Suspension: Front suspension, rear suspension, steering system, braking system (ABS included), wheels and tires Electrical Electronics: Battery, charging system, starting system, lighting, instruments and indicators, body electrical, engine control module (ECM) and related systems, wiring diagrams Body Interior: Body panels, doors, windows, interior trim, seats, HVAC system, security system Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication Diagnostics Troubleshooting: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), component testing, wiring harness diagnostics Repair Replacement: Engine overhaul, transmission rebuild/replacement, brake component replacement, suspension component repair, electrical component repair, body panel repair Installation Adjustment: Component installation (e.g., aftermarket parts), alignment procedures, clutch adjustment Technical Depth Depth Of Coverage: Comprehensive from basic maintenance (oil change) to advanced repair (transmission swap), including detailed procedures and specifications. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: All pages printable Binding Type Binding: Digital (No physical binding) Paper Type Paper Quality: N/A (Digital format) Features Searchability: Searchable PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.5L 4-cylinder Diesel (WL-T), 2.6L 4-cylinder Petrol (G6E), 3.0L V6 Petrol (Not common across all markets/years within this range) Performance 2.5L Diesel (Wl-T) Approximate Power: 74 kW (approx. 99 hp) @ 3600 rpm 2.5L Diesel (Wl-T) Approximate Torque: 205 Nm (approx. 151 lb-ft) @ 2000 rpm 2.6L Petrol (G6E) Approximate Power: 84 kW (approx. 113 hp) @ 4600 rpm 2.6L Petrol (G6E) Approximate Torque: 192 Nm (approx. 142 lb-ft) @ 2600 rpm Fuel System 2.5L Diesel Fuel System: Indirect injection, Turbocharged, Intercooled (WL-T) 2.6L Petrol Fuel System: Electronic Fuel Injection (EFI) Engine Codes Mazda Wl-T Engine: Commonly used in Courier/Ranger, known for durability. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (often with diesel engine) Features Drivetrain Options: Rear-Wheel Drive (RWD), Part-Time Four-Wheel Drive (4WD) 📐 Dimensions Exterior Body Styles: Single Cab, Freestyle Cab (Extended Cab), Double Cab Wheelbase Typical: Approx. 2950 mm to 3200 mm (depending on cab and configuration) Cargo Bed Lengths Typical: Approx. 1.5m to 1.8m (depending on cab and configuration) Weights Gross Vehicle Weight Rating Gvwr: Varies by model, typically 2500kg to 3000kg 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and specific test conducted. Historically, this generation of LCVs had less standardized testing than passenger cars. Active Features Braking System: Front disc brakes, rear drum brakes. ABS (Anti-lock Braking System) available as an option or on higher trims. Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional or standard on higher trims. Seatbelts: Three-point seatbelts for front occupants, lap belts for rear (depending on cab type). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-disc CD player. Upgrade options available. Driver Assistance Cruise Control: Optional on higher trim levels, particularly for petrol models. Connectivity Auxiliary Input: Not typically standard; may be found on later models or as aftermarket additions. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Fuel Filter Replacement: Diesel: Approx. 20,000-40,000 km. Petrol: Varies. Transmission Fluid Change: Manual: Inspect periodically. Automatic: Typically every 40,000-80,000 km. Fluid Specifications Engine Oil Specification Diesel: API CF or higher, SAE 15W-40 or 10W-30 recommended for WL-T. Engine Oil Specification Petrol: API SG/SH or higher, SAE 10W-30 or 10W-40 recommended for G6E. Coolant Specification: Ethylene glycol based antifreeze/coolant. Consult manual for specific type and mixture ratio. Brake Fluid Specification: DOT 3 or DOT 4. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90. Transmission Fluid Automatic: Dexron III or equivalent. Known Issues Diesel Engine Common: Turbocharger issues (sealing rings, wastegate), injector pump wear, glow plug failure. Petrol Engine Common: Occasional ignition coil or spark plug issues, intake manifold leaks. Chassis General:...