Manual Coverage
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Systems Covered
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Engine:
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Operation, basic maintenance, lubrication, cooling system.
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Fuel System:
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Fuel tank, fuel lines, carburetion setup, fuel filter.
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Ignition System:
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Spark plug specifications, ignition timing basics.
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Exhaust System:
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Muffler and exhaust pipe information, emissions controls.
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Transmission:
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Gearbox operation, clutch adjustment, chain maintenance.
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Brakes:
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Brake lever and pedal operation, fluid checks, pad wear indicators.
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Suspension:
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Front fork operation, rear shock absorber adjustment, maintenance.
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Wheels Tires:
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Tire pressure recommendations, wheel balancing, tire replacement.
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Electrical System:
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Battery maintenance, lighting system operation, fuse identification.
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Controls:
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Handlebar controls, throttle, clutch, brake levers, foot controls.
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Bodywork:
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Fairing components, seat removal, care and cleaning.
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Procedures Included
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Routine Maintenance:
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Oil level checks, chain lubrication, air filter cleaning, spark plug inspection.
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Troubleshooting:
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Common starting issues, performance problems, basic electrical faults.
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Fluid Checks:
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Engine oil, coolant, brake fluid level and condition checks.
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Tire Maintenance:
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Inflation pressure adjustments, visual inspection for wear and damage.
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Chain Adjustment:
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Correct slack measurement and adjustment procedures.
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Cleaning And Storage:
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Proper methods for cleaning the motorcycle and preparing for storage.
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Safety Precautions:
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Guidelines for safe operation and maintenance.
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Technical Depth
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Depth Level:
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Comprehensive owner-level information, including basic maintenance and troubleshooting.
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Diagnostics:
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Basic diagnostic guidance for common issues.
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Repair Scope:
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Focuses on user-serviceable parts and adjustments, not full mechanical overhauls.
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Engine Specifications
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Primary Engine
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Engine Type:
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Two-stroke, single-cylinder, liquid-cooled.
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Displacement:
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124.8 cc (7.6 cu. in.)
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Bore X Stroke:
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54 mm x 54.5 mm (2.13 in x 2.15 in)
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Power Output:
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Approx. 34 hp (25 kW) at 11,000 rpm (depending on market regulations)
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Torque:
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Approx. 2.1 kg-m (15 lb-ft) at 10,500 rpm (depending on market regulations)
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Performance
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Redline:
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12,000 rpm (approx.)
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Top Speed:
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Approx. 150 km/h (93 mph) (rider dependent)
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Fuel System
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Carburetor:
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Dell'Orto PHBH 28 (or similar, often specified in manual).
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Fuel Type:
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Unleaded gasoline, minimum 95 RON (octane).
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Fuel Capacity:
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7.3 Liters (1.9 US gal)
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Oil Mixture:
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Two-stroke oil injection system. Pre-mix not recommended.
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Maintenance
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Service Intervals
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Oil Change:
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Refer to manual for specific intervals, typically based on mileage or operating hours for the gearbox oil. Engine oil is part of the 2-stroke injection system.
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Air Filter Cleaning:
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Recommended every 3,000-5,000 km (1,800-3,000 miles), or as indicated by performance drop.
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Spark Plug Inspection:
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Recommended every 3,000-5,000 km (1,800-3,000 miles).
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Chain Lubrication:
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Recommended every 500-1,000 km (300-600 miles) and after riding in wet conditions.
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Fluid Specifications
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Engine Oil:
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API TC-W3 certified two-stroke oil for the injection system. Specific Aprilia recommendations should be followed.
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Gearbox Oil:
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SAE 10W-40 API GL-4 transmission oil. Capacity: 0.8 Liters (0.85 US qt).
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Coolant:
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Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Capacity: 1.1 Liters (1.16 US qt).
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Brake Fluid:
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DOT 4 hydraulic brake fluid.
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Known Issues
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Common Wear Items:
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Clutch plates, piston rings, exhaust valve (power valve) carbon buildup, chain and sprockets.
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Two Stroke Considerations:
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Requires specific two-stroke oil for the injection system; incorrect oil can cause engine damage. Proper jetting and exhaust valve maintenance are critical for performance and longevity.
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