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Land Rover Discovery Series 2 Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery Series 2 Model Generation: Series II (L318) Model Years Covered By Manual: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Chassis Codes: L318 👋 Introduction Market Position Vehicle Segment: Mid-size to large SUV, known for its off-road capability and luxury features. Competitive Analysis Competitors: Jeep Grand Cherokee, Toyota Land Cruiser Prado, Nissan Patrol, Mitsubishi Pajero (in various markets) Key Features Of Vehicle Off Road Capability: Iconic Land Rover off-road prowess, advanced four-wheel-drive systems, robust chassis. Suspension Technology: Sophisticated Self-Levelling Suspension (SLS) and Active Cornering Enhancement (ACE) systems on many models, providing excellent on-road comfort and off-road articulation. Manual Value Proposition Cost Savings: Enables owners to perform their own maintenance and repairs, leading to significant cost savings. Ease Of Use: Features step-by-step instructions and pictures to simplify complex repair procedures. 📋 Manual Details Coverage Areas Overall Coverage: Complete Service & Repair Procedures A-Z Model Variant Coverage: All Models, Engines, Trim, and Transmission Types Page Count Estimated Page Count: Extensive (Specific number not provided, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust systems Transmission Systems: Manual transmission, automatic transmission (including ACE system and R380 gearbox specific details), transfer case, drive shafts, differentials Chassis And Suspension: Front and rear suspension (including SLS - Self Levelling Suspension and ACE - Active Cornering Enhancement systems), steering systems, braking systems (ABS included) Electrical Systems: Engine management, lighting, instrumentation, power accessories, body electrical, SRS (Airbag) system, Body Control Module (BCM), CAN bus diagnostics Bodywork: Body panels, doors, windows, sunroof, interior trim, exterior trim, bumpers, chassis frame Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical fault finding, body repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures for all major systems Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical values Wheel Alignment: Specifications and procedures for wheel alignment, camber, caster, and toe angles. Air Conditioning: Service, repair, and recharge procedures for the A/C system. Fuel Tank And Lines: Removal, installation, and repair of fuel system components. Technical Depth Depth: Comprehensive: Covers basic maintenance to advanced diagnostics and complete engine/transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: Printable (Individual pages, chapters, or entire manual). Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: 10P (4.0L V8), 14P (4.6L V8), 15P (4.6L V8 HSE), TD5 (2.5L 5-cylinder Diesel) Performance 4.0L V8 (10P): Approx. 190 hp @ 4750 rpm, 235 lb-ft @ 3250 rpm 4.6L V8 (14P/15P): Approx. 220-245 hp @ 4750-5000 rpm, 275-300 lb-ft @ 3000-3500 rpm 2.5L Td5 Diesel: Approx. 134 hp @ 4200 rpm, 221 lb-ft @ 1900 rpm Fuel System V8 Engines: Multi-point Fuel Injection (MPI) Td5 Engine: Direct injection with Electronic Control Unit (ECU) management, often featuring a unique injector system. Engine Management Diagnosis: OBD-II compliant, with specific diagnostic connectors for Land Rover proprietary systems. 🔧 Transmission Standard Manual Transmission Type: R380 5-speed manual transmission Optional Automatic Transmission Type: ZF 4HP22 4-speed automatic transmission Features Transfer Case: Permanent four-wheel drive with a center differential and lockable cross-axle differential (often electronically controlled). Fluid Specifications Automatic Transmission Fluid: Typically DEXRON III or equivalent (check specific manual for exact grade and capacity) Manual Transmission Fluid: API GL-4/GL-5 specification, typically SAE 75W-90 or 80W-90 (check specific manual) 📐 Dimensions Exterior Wheelbase: Approx. 100 inches (2540 mm) Length: Approx. 179.1 inches (4550 mm) Width: Approx. 71.4 inches (1814 mm) Height: Approx. 76.8 inches (1951 mm) (unladen, with roof rails) Weights Curb Weight: Varies by engine and specification, typically 4,600 - 5,000 lbs (2087 - 2268 kg) 🛡️ Safety Features Ratings Crash Test Results: Variable depending on region and specific test protocols of the era. Generally considered a robust vehicle, though modern safety standards have evolved significantly. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Traction Control System (TCS) typically standard. Hill Descent Control: Hill Descent Control (HDC) available on many models, aiding in controlled descents. Passive Features Airbags: Driver and passenger airbags standard. Side airbags may be optional on later models. Body Construction: Body-on-frame construction providing robustness, with a safety cage structure. 💡 Technology Features Infotainment Audio System: Factory fitted cassette or CD players, often with optional premium sound systems. Navigation: Optional GPS navigation systems were available on higher trim levels. Driver Assistance Cruise Control: Standard on most models. Parking Sensors: Rear parking sensors may have been an option on later models. Connectivity Remote Central Locking: Standard, often with an immobiliser system. 🔧 Maintenance Service...
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Land Rover Discovery Series 2 Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery Series 2
Model Generation:
Series II (L318)
Model Years Covered By Manual:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Chassis Codes:
L318
👋 Introduction
Market Position
Vehicle Segment:
Mid-size to large SUV, known for its off-road capability and luxury features.
Competitive Analysis
Competitors:
Jeep Grand Cherokee, Toyota Land Cruiser Prado, Nissan Patrol, Mitsubishi Pajero (in various markets)
Key Features Of Vehicle
Off Road Capability:
Iconic Land Rover off-road prowess, advanced four-wheel-drive systems, robust chassis.
Suspension Technology:
Sophisticated Self-Levelling Suspension (SLS) and Active Cornering Enhancement (ACE) systems on many models, providing excellent on-road comfort and off-road articulation.
Manual Value Proposition
Cost Savings:
Enables owners to perform their own maintenance and repairs, leading to significant cost savings.
Ease Of Use:
Features step-by-step instructions and pictures to simplify complex repair procedures.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete Service & Repair Procedures A-Z
Model Variant Coverage:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust systems
Transmission Systems:
Manual transmission, automatic transmission (including ACE system and R380 gearbox specific details), transfer case, drive shafts, differentials
Chassis And Suspension:
Front and rear suspension (including SLS - Self Levelling Suspension and ACE - Active Cornering Enhancement systems), steering systems, braking systems (ABS included)
Electrical Systems:
Engine management, lighting, instrumentation, power accessories, body electrical, SRS (Airbag) system, Body Control Module (BCM), CAN bus diagnostics
Bodywork:
Body panels, doors, windows, sunroof, interior trim, exterior trim, bumpers, chassis frame
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair:
Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical fault finding, body repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures for all major systems
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, electrical values
Wheel Alignment:
Specifications and procedures for wheel alignment, camber, caster, and toe angles.
Air Conditioning:
Service, repair, and recharge procedures for the A/C system.
Fuel Tank And Lines:
Removal, installation, and repair of fuel system components.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to advanced diagnostics and complete engine/transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Printable (Individual pages, chapters, or entire manual).
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
10P (4.0L V8), 14P (4.6L V8), 15P (4.6L V8 HSE), TD5 (2.5L 5-cylinder Diesel)
Performance
4.0L V8 (10P):
Approx. 190 hp @ 4750 rpm, 235 lb-ft @ 3250 rpm
4.6L V8 (14P/15P):
Approx. 220-245 hp @ 4750-5000 rpm, 275-300 lb-ft @ 3000-3500 rpm
2.5L Td5 Diesel:
Approx. 134 hp @ 4200 rpm, 221 lb-ft @ 1900 rpm
Fuel System
V8 Engines:
Multi-point Fuel Injection (MPI)
Td5 Engine:
Direct injection with Electronic Control Unit (ECU) management, often featuring a unique injector system.
Engine Management
Diagnosis:
OBD-II compliant, with specific diagnostic connectors for Land Rover proprietary systems.
🔧 Transmission
Standard
Manual Transmission Type:
R380 5-speed manual transmission
Optional
Automatic Transmission Type:
ZF 4HP22 4-speed automatic transmission
Features
Transfer Case:
Permanent four-wheel drive with a center differential and lockable cross-axle differential (often electronically controlled).
Fluid Specifications
Automatic Transmission Fluid:
Typically DEXRON III or equivalent (check specific manual for exact grade and capacity)
Manual Transmission Fluid:
API GL-4/GL-5 specification, typically SAE 75W-90 or 80W-90 (check specific manual)
📐 Dimensions
Exterior
Wheelbase:
Approx. 100 inches (2540 mm)
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 71.4 inches (1814 mm)
Height:
Approx. 76.8 inches (1951 mm) (unladen, with roof rails)
Weights
Curb Weight:
Varies by engine and specification, typically 4,600 - 5,000 lbs (2087 - 2268 kg)
🛡️ Safety Features
Ratings
Crash Test Results:
Variable depending on region and specific test protocols of the era. Generally considered a robust vehicle, though modern safety standards have evolved significantly.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Traction Control System (TCS) typically standard.
Hill Descent Control:
Hill Descent Control (HDC) available on many models, aiding in controlled descents.
Passive Features
Airbags:
Driver and passenger airbags standard. Side airbags may be optional on later models.
Body Construction:
Body-on-frame construction providing robustness, with a safety cage structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette or CD players, often with optional premium sound systems.
Navigation:
Optional GPS navigation systems were available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Rear parking sensors may have been an option on later models.
Connectivity
Remote Central Locking:
Standard, often with an immobiliser system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 6,000 - 10,000 miles or 12 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Timing Belt Chain:
V8 engines use a timing chain (generally maintenance-free). TD5 diesel engines use a timing belt, with replacement recommended around 100,000 miles or 5 years.
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles (check manual for specific interval).
Fluid Specifications
Engine Oil V8:
Typically 5W-40 or 10W-40 synthetic or semi-synthetic oil meeting API SJ/SL or ACEA A2/A3 specifications (check manual for exact grade and viscosity).
Engine Oil Td5:
Typically 5W-40 or 10W-40 synthetic or semi-synthetic oil meeting API SJ/SL or ACEA A2/A3 specifications (check manual for exact grade and viscosity).
Coolant:
Ethylene Glycol based antifreeze, typically pink or orange long-life coolant. Capacity approx. 11-13 liters (check manual).
Power Steering Fluid:
Typically ATF DEXRON III or equivalent.
Known Issues
Engine V8 Symptoms:
Cracking of cylinder liners (early models), oil leaks, head gasket failures, viscous fan coupling failure.
Engine Td5 Symptoms:
Sump gasket leaks (particularly front crankshaft seal), injector loom failure, turbocharger issues, EDC (Engine Control Unit) problems.
Suspension Sls Ace:
Air spring leaks in SLS, ACE hydraulic leaks or pump failure, wear in suspension bushings and ball joints.
Electrical Issues:
Wiring harness degradation, door lock actuator failures, ABS sensor faults, BECM (Body Electronic Control Module) issues.
Cooling System:
Radiator leaks, thermostat housing failure, water pump leaks.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Land Rover has a long-standing reputation for producing highly capable off-road vehicles since its inception.
Model Evolution
Discovery Series 1 To 2:
The Series 2 was a significant evolution from the original Discovery, featuring a longer wheelbase, updated suspension (SLS, ACE), more powerful engine options (including the TD5 diesel), and revised interior and exterior styling.
Production
Production Years:
1998-2004 (for Series 2)
Manufacturing Locations:
Solihull, United Kingdom
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
Consistently recognized for its off-road capabilities and adventurous spirit.
Ratings
Consumer Reviews:
Generally well-regarded for its comfort, durability, and off-road prowess, though reliability concerns have been noted by some consumer reports over the years.
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