🏷️ Basic Information Identification Make: SsangYong / Daewoo Model: Musso Codes Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Chassis Codes: Korando Family chassis platform 👋 Introduction Market Position Segment: Compact to Mid-size SUV (Sport Utility Vehicle) Competitive Analysis Competitors: Mitsubishi Pajero Sport, Isuzu Rodeo, Toyota 4Runner, Nissan Terrano/Pathfinder, Jeep Cherokee XJ Key Features Design Philosophy: Robust body-on-frame construction, capable off-road performance, spacious interior for its class. Target Audience: Families and individuals seeking a durable, practical, and capable SUV for everyday use and light to moderate off-roading. 📋 Manual Details Coverage Areas Geographic Regions: Global (based on common service practices, specific regional variations may apply) Page Count Estimated Page Count: Large comprehensive document, specific page count not provided but implied to be extensive Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by content and typical global distribution) Format Format: PDF Download Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Removal/Installation, Cylinder Head/Valve Train, Engine Block, Engine Lubrication, Intake Manifold/Exhaust System, Valve Timing Procedures, Chain & Gear Replacement, Tensioner Adjustments, Tightening Torques, Timing Marks, Chain Routing & Sprocket/Gear Valve Timing Marks Engine Systems: Cooling and Heating, Fuel and Emissions, Emissions Control, Ignition Drivetrain: Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft Chassis: Steering, Suspension, Brakes (including ABS) Body And Interior: Body, Heater and Air Conditioning, Automatic Climate Control Electrical And Safety: Electrical (including SRS), Supplemental Restraint System (SRS), Wiring Diagrams Procedures Included General Procedures: Routine Maintenance, Tune-up Procedures, General Removal & Installation Instructions, Safety Precautions, Special Tools Engine Repair: Engine Repair, Air Conditioning (Service), Exhaust (Service) Troubleshooting: Troubleshooting and problem-solving guidance Technical Depth Depth: Comprehensive; covers routine maintenance to complete engine rebuilds and diagnostics. Suitable for professional technicians and DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (potentially zipped, e.g., .zip, .rar) Compatibility: Windows, Linux, Mac OS; readable with any PDF reader File Size: Up to 4000 MB (indicative of comprehensive detail) Print Quality Printability: Printable on any computer and printer Illustration Quality: Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Diesel (Commonly Mercedes-Benz OM601/OM602 variants), Inline-4 Petrol (e.g., Mitsubishi 4G63 variants) Displacement: Approx. 2.3L, 2.9L (Diesel); 2.0L, 2.4L (Petrol) - varies by specific market and engine option Performance Horsepower Range: Approximately 90-130 HP (Diesel), 120-150 HP (Petrol) - varies significantly by engine Torque Range: Approximately 190-250 Nm (Diesel), 180-210 Nm (Petrol) - varies significantly by engine Fuel System Fuel Delivery: Indirect Injection Diesel (Mechanical or Electronic), Multi-Point Fuel Injection (Petrol) Emissions Control: Catalytic Converter (Petrol), EGR (some Diesel variants), adherence to emissions standards of the respective model year and region. 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Drivetrain: Part-time 4WD system (selectable 2WD/4WD High/4WD Low) with free-wheeling hubs or automatic locking hubs. Transmission Fluid Type: Refer to manual for specific fluid specifications (e.g., ATF Dexron-II/III for automatic, GL-4/GL-5 gear oil for manual/transfer case/differentials) 📐 Dimensions Exterior Body Style: 5-door SUV Wheelbase: Approx. 2650 mm (104.3 inches) Length: Approx. 4650-4700 mm (183.1-185.0 inches) Width: Approx. 1790-1800 mm (70.5-70.9 inches) Height: Approx. 1700-1750 mm (66.9-68.9 inches) Weights Curb Weight: Approx. 1700-1900 kg (3750-4190 lbs) - varies by engine and trim Gross Vehicle Weight Rating: Typically around 2400-2500 kg (5290-5510 lbs) 🛡️ Safety Features Ratings Crash Test Performance: Varies by region and testing agency; generally considered robust for its era, but lacking modern advanced safety features. Refer to specific regional safety reports. Active Features Braking System: Front Ventilated Discs, Rear Solid Discs (or Drums on some base models). ABS available on higher trims or as an option. Passive Features Airbags: Driver and Passenger Airbags (SRS - Supplemental Restraint System) generally standard or optional depending on market and trim. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants, 3-point or lap belts for rear occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD player with 4-6 speakers. Upgrades available. Aux input or Bluetooth typically not standard on these models. Climate Control: Manual air conditioning and heating system. Some models may have a basic automatic climate control option. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Assistance: Rear parking sensors may have been available as an aftermarket or dealer-installed option, not typically integrated from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact recommendation. Timing Belt Replacement: For petrol engines with timing belts, typically around 60,000 - 100,000 km (36,000 - 60,000 miles). Diesel engines often use timing chains which have longer service lives. Major Service Intervals: Includes spark plugs, filters, coolant, brake fluid...
Approx. 2.3L, 2.9L (Diesel); 2.0L, 2.4L (Petrol) - varies by specific market and engine option
Performance
Horsepower Range:
Approximately 90-130 HP (Diesel), 120-150 HP (Petrol) - varies significantly by engine
Torque Range:
Approximately 190-250 Nm (Diesel), 180-210 Nm (Petrol) - varies significantly by engine
Fuel System
Fuel Delivery:
Indirect Injection Diesel (Mechanical or Electronic), Multi-Point Fuel Injection (Petrol)
Emissions Control:
Catalytic Converter (Petrol), EGR (some Diesel variants), adherence to emissions standards of the respective model year and region.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD system (selectable 2WD/4WD High/4WD Low) with free-wheeling hubs or automatic locking hubs.
Transmission Fluid Type:
Refer to manual for specific fluid specifications (e.g., ATF Dexron-II/III for automatic, GL-4/GL-5 gear oil for manual/transfer case/differentials)
📐 Dimensions
Exterior
Body Style:
5-door SUV
Wheelbase:
Approx. 2650 mm (104.3 inches)
Length:
Approx. 4650-4700 mm (183.1-185.0 inches)
Width:
Approx. 1790-1800 mm (70.5-70.9 inches)
Height:
Approx. 1700-1750 mm (66.9-68.9 inches)
Weights
Curb Weight:
Approx. 1700-1900 kg (3750-4190 lbs) - varies by engine and trim
Gross Vehicle Weight Rating:
Typically around 2400-2500 kg (5290-5510 lbs)
🛡️ Safety Features
Ratings
Crash Test Performance:
Varies by region and testing agency; generally considered robust for its era, but lacking modern advanced safety features. Refer to specific regional safety reports.
Active Features
Braking System:
Front Ventilated Discs, Rear Solid Discs (or Drums on some base models). ABS available on higher trims or as an option.
Passive Features
Airbags:
Driver and Passenger Airbags (SRS - Supplemental Restraint System) generally standard or optional depending on market and trim.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants, 3-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD player with 4-6 speakers. Upgrades available. Aux input or Bluetooth typically not standard on these models.
Climate Control:
Manual air conditioning and heating system. Some models may have a basic automatic climate control option.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Parking Assistance:
Rear parking sensors may have been available as an aftermarket or dealer-installed option, not typically integrated from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact recommendation.
Timing Belt Replacement:
For petrol engines with timing belts, typically around 60,000 - 100,000 km (36,000 - 60,000 miles). Diesel engines often use timing chains which have longer service lives.
Major Service Intervals:
Includes spark plugs, filters, coolant, brake fluid replacement at intervals such as 40,000 - 80,000 km (24,000 - 48,000 miles).
Fluid Specifications
Engine Oil Grade:
Viscosity grades like 10W-40, 15W-40 (Diesel) or 10W-30, 5W-30 (Petrol) commonly recommended. Specific API or ACEA classifications are crucial; refer to manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant. Capacity approx. 8-10 liters. Use distilled water for mixing. Refer to manual for specific type and color.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement)
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, exhaust system components (rust), clutch wear (manual transmission), radiator and hoses.
Engine Specific Concerns:
Potential for oil leaks from valve cover gasket or oil pan on higher mileage diesel engines. Glow plug issues on diesel starting in cold weather.
Electrical Concerns:
Corrosion on electrical connectors, failure of power window regulators, dashboard warning light malfunctions can occur.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Platform:
Based on the licensed Mercedes-Benz W163 M-Class platform and also shared components with the SsangYong Korando Family.
Rebranding:
Originally developed by SsangYong Motor Company, it was also sold under the Daewoo brand in certain markets (e.g., Daewoo Winstorm, though Winstorm is often associated with a later model).
Production
Production Period:
1997-2005 (First Generation)
Manufacturing Locations:
South Korea
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
The SsangYong Musso did not receive major international awards or widespread critical acclaim in the same vein as some Japanese or American competitors, but was appreciated for its value, ruggedness, and utility in its target markets.
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