🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Model Years: 1999-2002 Codes Vin Prefix: 4X7 (USDM) 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle with off-road capabilities. Unique Selling Proposition: Radical styling, advanced 4WD system (TOD), distinctive design set it apart from typical SUVs. Competitive Analysis Competitors: Jeep Cherokee XJ, Toyota RAV4, Honda CR-V, Land Rover Discovery Series I, Nissan Pathfinder. Key Features Design Philosophy: Futuristic, aggressive, and unconventional design inspired by Japanese rally cars and off-road vehicles. Body Style: 3-door SUV. Drivetrain Technology: Isuzu's Torque-On-Demand (TOD) intelligent 4WD system. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair, maintenance, and diagnostics for Isuzu VehiCROSS. Specific Coverage: Engine, transmission, drivetrain, chassis, suspension, steering, brakes, HVAC, electrical systems, body, and interior. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Authorized Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: 3.5L V6 (6VD1) engine diagnostics, overhaul, fuel injection, ignition, cooling, lubrication, emissions control. Transmission Systems: 4-speed automatic transmission (RM4) repair, maintenance, torque converter, valve body. Drivetrain Systems: TOD (Torque-On-Demand) 4WD system, differentials, drive shafts, CV joints. Chassis Suspension: Independent front suspension (double wishbone), solid rear axle, shock absorbers, springs, bushings. Steering Braking: Power-assisted steering, disc brakes (front and rear), ABS system. Electrical Electronics: Wiring diagrams, component locations, diagnostic procedures for ECU, sensors, lighting, power accessories, audio system. Body Interior: Body panel removal/installation, interior trim, seats, airbags, HVAC system servicing, door mechanisms. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks, belt adjustments, spark plug replacement. Repair Procedures: Engine component repair, transmission overhaul, suspension component replacement, brake caliper servicing, electrical component repair. Diagnostic Procedures: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnostics. Technical Depth Depth: Expert level; covers complete vehicle teardown, diagnosis, repair, and specifications for factory-level service. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (OCR processed) Printable: Yes Print Quality Image Resolution: High-resolution scans, clear diagrams and schematics. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 6VD1 Engine Type: SOHC V6 Displacement: 3.5 Liters (3475 cc) Performance Horsepower: 177 hp @ 4800 rpm (approx.) Torque: 203 lb-ft @ 2800 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECM Type: Isuzu Electronic Control Module (ECM) Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Packs. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Transmission Code: RM4 Optional Optional Transmission: None for US market, Manual was available in some international markets. Features Transfer Case: Electronic 4WD System (Torque-On-Demand - TOD) Gear Ratios: Refer to manual for specific ratios (1st, 2nd, 3rd, 4th, Reverse). Fluid Specifications Automatic Transmission Fluid: Dexron III / Mercon (or equivalent) 📐 Dimensions Exterior Length: 4,035 mm (158.9 in) Width: 1,770 mm (69.7 in) Height: 1,700 mm (66.9 in) Wheelbase: 2,440 mm (96.1 in) Ground Clearance: Approximately 200 mm (7.9 in) Weights Curb Weight: Approx. 1,700 kg (3,748 lbs) Gross Vehicle Weight Rating Gvwr: Refer to VIN plate Cargo Cargo Volume: Refer to manual for specific cubic feet/liters with seats up/down. 🛡️ Safety Features Ratings NHTSA Rollover Rating: Refer to NHTSA records; likely 3 or 4 stars for the era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional or linked with TOD system in some configurations. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: 3-point front seatbelts with pretensioners, rear seatbelts. Body Construction: Reinforced chassis and body structure. 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player or cassette with optional premium audio (e.g., Monsoon). Display: Basic analog gauges, potentially a digital odometer/trip computer. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Connectivity Features: Limited by era; typically a basic audio input, no Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (refer to manual for exact intervals based on driving conditions). Transmission Fluid Interval: Every 30,000 miles or as per manual, especially under severe use. Air Filter Replacement: Every 15,000-30,000 miles (check visually). Spark Plug Replacement: Refer to manual; typically around 60,000-100,000 miles for iridium/platinum plugs. Fluid Specifications Engine Oil Type: API SJ or higher, SAE 5W-30 (check manual for specific viscosity and API rating). Engine Oil Capacity: Approx. 5.3 US quarts (5.0 Liters) with filter change. Coolant Type: Isuzu Super Long Life Coolant (or equivalent G11/G12 type). Brake Fluid: DOT 3 or DOT 4. Known Issues Engine Oil Leaks: Potential for valve cover gasket or oil pan leaks over time. Transmission Shifts: Occasional rough shifting or delayed engagement, often related to valve body or solenoid issues. Tod System: Sensors or actuator issues in the TOD system can lead to 4WD warning lights or malfunctions. Suspension Wear: Typical for the era: wear in bushings,...