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Jeep Grand Cherokee WJ 1999-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation: WJ Years Covered: 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Code: WJ 👋 Introduction Market Position Market Segment: Mid-size Luxury SUV Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops. Competitive Analysis Competitors: Ford Explorer, Chevrolet Blazer/TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery. Key Features Vehicle Strengths: Off-road capability, comfortable ride, spacious interior, V8 engine option, towing capacity. Manual Value Proposition: Provides detailed, accurate information for maintaining and repairing the Jeep Grand Cherokee WJ, saving significant costs compared to dealership service. Manual Value Proposition Instant Download Benefit: Immediate access to critical repair information without shipping delays or costs. 📋 Manual Details Coverage Areas Geographic Coverage: Global (standard specifications likely US-centric) Regions Covered: North America, Europe, other international markets (standard configurations) Page Count Page Count: 2059 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling. Engine Performance: Fuel delivery, ignition system, emissions control, turbocharging (if applicable). Transmission Manual: Manual transmission servicing, clutch, gearbox assembly, driveshafts. Transmission Automatic: Automatic transmission servicing, torque converter, valve body, planetary gears, transmission control module (TCM). Drivetrain: Transfer case (NV242, NV247), differentials (front and rear), axles, CV joints, driveshafts. Brakes: Hydraulic system, ABS, brake calipers, rotors, pads, master cylinder, power booster, parking brake. Suspension: Front and rear suspension, control arms, ball joints, steering knuckles, springs, shock absorbers, bushings. Steering: Power steering system, steering gear, tie rods, steering column, steering wheel. Electrical System: Battery, charging system (alternator), starting system (starter motor), wiring diagrams, lighting, fuses, relays. Body And Frame: Body panel removal and installation, interior trim, exterior trim, structural components, chassis. HVAC: Heating, Ventilation, and Air Conditioning system, compressor, condenser, evaporator, climate control module. Interior Systems: Seats, airbags, seat belts, power windows, power locks, sunroof, dashboard assembly. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection. Diagnostic Troubleshooting: Systematic diagnosis of common and uncommon problems, DTC (Diagnostic Trouble Code) interpretation. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Overhaul Rebuild: Complete disassembly and reassembly procedures for major components like engines and transmissions. Wiring Diagrams: Detailed electrical circuit diagrams for all vehicle systems. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures, including symptom-based troubleshooting and component testing. Torque Specifications: Precise torque values for all critical fasteners. Clearances Tolerances: Engine component clearances, bearing tolerances, and other critical measurements. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typical for high-quality PDFs) Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4.0L Inline-6 (PowerTech) Engine 1 Displacement: 3956 cc (241.5 cu in) Engine 1 Bore X Stroke: 98.5 mm x 86.6 mm (3.88 in x 3.41 in) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower: 190-195 hp @ 4600 rpm (depending on year) Engine 1 Torque: 235-237 lb-ft @ 3200 rpm (depending on year) Engine 2 Code: 4.7L V8 (PowerTech) Engine 2 Displacement: 4701 cc (286.9 cu in) Engine 2 Bore X Stroke: 93.0 mm x 86.1 mm (3.66 in x 3.39 in) Engine 2 Compression Ratio: 9.6:1 Engine 2 Horsepower: 220-235 hp @ 4700-4900 rpm (depending on year) Engine 2 Torque: 295-325 lb-ft @ 3200-3500 rpm (depending on year) Performance Induction Type: Naturally Aspirated (MPI - Multi-Point Fuel Injection) Fuel System Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (Minimum, 89 recommended for V8 for optimal performance) 🔧 Transmission Standard Transmission Type 4.0L: 4-Speed Automatic (42RE) Optional Transmission Type 4.7L: 4-Speed Automatic (45RFE/545RFE) Transmission Manual Option: None offered for WJ generation in North America. Features Transfer Case Options: Selec-Trac (NV242), Quadra-Drive (NV247) Transmission Fluid Spec 42Re: ATF+4 (Chrysler Mopar material number 05013457AA or equivalent) Transmission Fluid Spec 45Rfe/545Rfe: ATF+4 (Chrysler Mopar material number 05013457AA or equivalent) 📐 Dimensions Exterior Wheelbase: 2885 mm (113.6 inches) Length: 4676 mm (184.1 inches) Width: 1839 mm (72.4 inches) Height: 1750 mm (68.9 inches) Ground Clearance: Approx. 205 mm (8.1 inches) Approach Angle: Approx. 37.7 degrees Departure Angle: Approx. 29.0 degrees Breakover Angle: Approx. 22.7 degrees Cargo Cargo Volume Behind Rear Seat: 90.8 cu ft Cargo Volume With Rear Seat Folded: 197.5 cu ft (approximate) Weights Curb Weight Min: 4270 lbs (1937 kg) Curb Weight Max: 4546 lbs (2062 kg) Towing Capacity: Up to 5000 lbs (2268 kg) with proper equipment 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (1999-2001) NHTSA Passenger Front Impact: 4 Stars (1999-2001) IIHS...
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Jeep Grand Cherokee WJ 1999-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Generation:
WJ
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004
Codes
Chassis Code:
WJ
👋 Introduction
Market Position
Market Segment:
Mid-size Luxury SUV
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops.
Competitive Analysis
Competitors:
Ford Explorer, Chevrolet Blazer/TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery.
Key Features
Vehicle Strengths:
Off-road capability, comfortable ride, spacious interior, V8 engine option, towing capacity.
Manual Value Proposition:
Provides detailed, accurate information for maintaining and repairing the Jeep Grand Cherokee WJ, saving significant costs compared to dealership service.
Manual Value Proposition
Instant Download Benefit:
Immediate access to critical repair information without shipping delays or costs.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (standard specifications likely US-centric)
Regions Covered:
North America, Europe, other international markets (standard configurations)
Page Count
Page Count:
2059
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling.
Engine Performance:
Fuel delivery, ignition system, emissions control, turbocharging (if applicable).
Transmission Manual:
Manual transmission servicing, clutch, gearbox assembly, driveshafts.
Transmission Automatic:
Automatic transmission servicing, torque converter, valve body, planetary gears, transmission control module (TCM).
Drivetrain:
Transfer case (NV242, NV247), differentials (front and rear), axles, CV joints, driveshafts.
Brakes:
Hydraulic system, ABS, brake calipers, rotors, pads, master cylinder, power booster, parking brake.
Suspension:
Front and rear suspension, control arms, ball joints, steering knuckles, springs, shock absorbers, bushings.
Steering:
Power steering system, steering gear, tie rods, steering column, steering wheel.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), wiring diagrams, lighting, fuses, relays.
Body And Frame:
Body panel removal and installation, interior trim, exterior trim, structural components, chassis.
HVAC:
Heating, Ventilation, and Air Conditioning system, compressor, condenser, evaporator, climate control module.
Interior Systems:
Seats, airbags, seat belts, power windows, power locks, sunroof, dashboard assembly.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection.
Diagnostic Troubleshooting:
Systematic diagnosis of common and uncommon problems, DTC (Diagnostic Trouble Code) interpretation.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul Rebuild:
Complete disassembly and reassembly procedures for major components like engines and transmissions.
Wiring Diagrams:
Detailed electrical circuit diagrams for all vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including symptom-based troubleshooting and component testing.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances Tolerances:
Engine component clearances, bearing tolerances, and other critical measurements.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typical for high-quality PDFs)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4.0L Inline-6 (PowerTech)
Engine 1 Displacement:
3956 cc (241.5 cu in)
Engine 1 Bore X Stroke:
98.5 mm x 86.6 mm (3.88 in x 3.41 in)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
190-195 hp @ 4600 rpm (depending on year)
Engine 1 Torque:
235-237 lb-ft @ 3200 rpm (depending on year)
Engine 2 Code:
4.7L V8 (PowerTech)
Engine 2 Displacement:
4701 cc (286.9 cu in)
Engine 2 Bore X Stroke:
93.0 mm x 86.1 mm (3.66 in x 3.39 in)
Engine 2 Compression Ratio:
9.6:1
Engine 2 Horsepower:
220-235 hp @ 4700-4900 rpm (depending on year)
Engine 2 Torque:
295-325 lb-ft @ 3200-3500 rpm (depending on year)
Performance
Induction Type:
Naturally Aspirated (MPI - Multi-Point Fuel Injection)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (Minimum, 89 recommended for V8 for optimal performance)
🔧 Transmission
Standard
Transmission Type 4.0L:
4-Speed Automatic (42RE)
Optional
Transmission Type 4.7L:
4-Speed Automatic (45RFE/545RFE)
Transmission Manual Option:
None offered for WJ generation in North America.
Features
Transfer Case Options:
Selec-Trac (NV242), Quadra-Drive (NV247)
Transmission Fluid Spec 42Re:
ATF+4 (Chrysler Mopar material number 05013457AA or equivalent)
Transmission Fluid Spec 45Rfe/545Rfe:
ATF+4 (Chrysler Mopar material number 05013457AA or equivalent)
📐 Dimensions
Exterior
Wheelbase:
2885 mm (113.6 inches)
Length:
4676 mm (184.1 inches)
Width:
1839 mm (72.4 inches)
Height:
1750 mm (68.9 inches)
Ground Clearance:
Approx. 205 mm (8.1 inches)
Approach Angle:
Approx. 37.7 degrees
Departure Angle:
Approx. 29.0 degrees
Breakover Angle:
Approx. 22.7 degrees
Cargo
Cargo Volume Behind Rear Seat:
90.8 cu ft
Cargo Volume With Rear Seat Folded:
197.5 cu ft (approximate)
Weights
Curb Weight Min:
4270 lbs (1937 kg)
Curb Weight Max:
4546 lbs (2062 kg)
Towing Capacity:
Up to 5000 lbs (2268 kg) with proper equipment
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (1999-2001)
NHTSA Passenger Front Impact:
4 Stars (1999-2001)
IIHS Front Offset Crash Test:
Good (1999-2001 models)
Active Features
ABS:
Standard (4-wheel disc brakes with ABS)
Traction Control:
Optional/Standard on higher trims (e.g., Quadra-Drive)
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags (later models/trims).
Seat Belts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Infotainment System Options:
Factory-installed AM/FM stereo with CD player, cassette tape player, optional Infinity premium sound system, optional navigation system (late models).
Driver Assistance
Driver Assistance Features:
Anti-lock Braking System (ABS), available traction control, available ParkSense parking assist (late models).
Connectivity
Connectivity Options:
Limited by modern standards. Basic auxiliary input might be available on later models. No Bluetooth or USB standard.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000-7,500 miles (10W-30 or 5W-30 depending on temperature and engine, refer to manual for specifics)
Engine Oil Filter Replacement:
With every oil change.
Coolant Flush Interval:
Every 30,000-60,000 miles or 3-5 years (HOAT coolant recommended)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (depending on driving conditions, ATF+4)
Spark Plug Replacement 4.0L:
Approx. 100,000 miles (typically Champion copper or platinum)
Spark Plug Replacement 4.7L:
Approx. 100,000 miles (typically Champion platinum or iridium)
Fluid Specifications
Engine Oil Specification:
SAE 10W-30 (below 0°F), SAE 10W-30 (0°F to 80°F), SAE 5W-30 (below -20°F) - Check manual for precise recommendations.
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant, Type MS-9769 (Orange)
Brake Fluid Specification:
DOT 3
Power Steering Fluid:
Chrysler Mopar Power Steering Fluid or equivalent (ATF+4 may be used in some cases, verify)
Known Issues
Common Issue Cracked Cylinder Heads 4.7L:
Certain 4.7L V8 engines are prone to cracked cylinder heads, especially around exhaust ports. Early detection and replacement is crucial.
Common Issue Radiator Leaks:
Plastic end tanks on radiators can crack or leak over time.
Common Issue Water Pump Failures:
Water pumps can develop leaks or fail, particularly the 4.7L V8.
Common Issue Transfer Case Chain Stretch:
The transfer case chain in Quadra-Drive (NV247) systems can stretch, leading to clunking noises and performance issues.
Common Issue Wheel Speed Sensor Failures:
ABS and traction control issues often stem from failing wheel speed sensors.
Common Issue Ignition Coil Failures:
Individual ignition coils can fail, causing misfires.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep is a brand with a long history of off-road capability and utility vehicles, dating back to WWII.
Model Evolution
Wj Generation Introduction:
Introduced for the 1999 model year, replacing the ZJ Grand Cherokee. Featured a redesigned interior and exterior, and improved NVH (Noise, Vibration, and Harshness).
Wj Updates:
Facelift in 2004 included revised front and rear styling, updated interior materials, and engine enhancements (e.g., 545RFE transmission for V8).
Production
Production Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA
Production Years:
1999-2004
🏆 Awards & Recognition
Recognitions
Jdp Power Initial Quality Rankings:
Varied during its lifecycle, often mid-pack in its segment.
Ratings
Consumer Reports Reliability:
Generally rated average to below average for reliability, with specific issues noted (e.g., engine, transmission).
Certifications
Certifications:
N/A (Vehicle specific awards/ratings rather than manual certifications).
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