This comprehensive service repair manual covers the Suzuki King Quad 300 4x4 ATV, produced between 1999 and 2004. Known for its robust engineering and reliability, the King Quad 300 was a capable utility ATV designed for a variety of off-road tasks and recreational riding. Its four-stroke, liquid-cooled 280cc engine, coupled with an automatic CVT transmission offering high and low range gearing, provided dependable performance. The 4x4 capability with selectable drive modes and likely differential lock further enhanced its utility in challenging terrain, making it a favored choice for demanding users. This manual is an essential resource for owners and technicians, providing detailed guidance for the maintenance, repair, and troubleshooting of the Suzuki King Quad 300 4x4. It encompasses a wide array of systems, including engine mechanicals, fuel, ignition, transmission, drivetrain, suspension, braking, steering, and electrical systems. The manual offers step-by-step instructions for routine maintenance tasks, component disassembly and reassembly, technical adjustments, and diagnostic procedures, all supported by detailed illustrations and diagrams. This information ensures that the ATV can be kept in optimal working condition, maximizing its performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 300 Sub Model: 4x4 Body Style: ATV Product Type: Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target User: DIY mechanics, ATV enthusiasts, owners who want to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides comprehensive, authorized-level workshop information to save money on repairs and understand vehicle systems deeply. Key Features Documentation Source: Same information provided to authorized Suzuki service centers. Instruction Style: Easy-to-follow, step-by-step instructions suitable for any skill level. Illustration Type: Detailed, including exploded views for clarity. 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002, 2003, 2004 Engine Variants Covered: All 300cc Engine Variants Regional Variants Covered: Assumed to cover all standard global production models for the specified years unless otherwise noted in the manual. Page Count Estimated Page Count: N/A (Digital PDF) Manual Type Type: Complete Workshop/Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, repair, reassembly, piston, rings, cylinder, crankshaft, connecting rods, valves, camshaft, timing, lubrication system, cooling system, cylinder head overhaul, valve adjustment. Fuel System: Carburetor (likely Keihin CV) operation, disassembly, cleaning, adjustment, jetting, fuel pump, fuel lines, fuel tank, fuel filter replacement. Ignition System: CDI ignition, stator, ignition coil, spark plug specifications, timing inspection, troubleshooting. Transmission: Automatic Continuously Variable Transmission (CVT) operation, belt inspection and replacement, clutch assembly, gearbox disassembly, gear inspection, lubrication, shifting mechanisms. Drivetrain: Front and rear driveshafts, differentials (front and rear), CV joints, propeller shafts, axle boots inspection and replacement, gear oil specifications. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckle inspection and replacement, alignment specifications (if applicable). Braking System: Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, brake pads, brake discs, brake fluid specifications, bleeding procedures, parking brake adjustment. Wheels Tires: Wheel bearing inspection and replacement, tire pressure specifications, wheel lug nut torque, wheel rim specifications. Steering: Handlebar steering mechanism, tie rods, ball joints, steering column, lubrication, alignment procedures. Electrical System: Wiring diagrams, battery specifications, starter motor, alternator/generator, lighting (headlights, taillights, brake lights), instrumentation, fuses, relays, switches, troubleshooting electrical faults. Bodywork Chassis: Frame inspection, body panel removal and installation, seat, fenders, racks, plastics, decals. Cooling System: Radiator, fan, thermostat, coolant specifications, coolant capacity, hose inspection and replacement. Air Intake System: Air filter cleaning and replacement, airbox, intake manifold. Procedures Included Maintenance Tasks: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment (if applicable), brake fluid flush, coolant flush, battery maintenance, general inspection. Repair Procedures: Complete engine rebuild, carburetor overhaul, transmission overhaul, brake caliper rebuild, shock absorber replacement, steering component replacement, electrical component troubleshooting and replacement. Diagnostic Procedures: Troubleshooting guides for common problems, symptom-based diagnostics, electrical circuit testing, compression testing, fuel system diagnostics. Assembly Disassembly: Step-by-step instructions for complete disassembly and reassembly of all major components and sub-assemblies. Technical Adjustments: Carburetor idle and mixture adjustment, valve clearance adjustment, brake lever free play adjustment, parking brake adjustment. Technical Depth Depth: Comprehensive workshop level. Covers everything from basic maintenance to complete engine and transmission overhauls. Detail Level: Extremely detailed with step-by-step instructions and numerous diagrams. Illustrations: Includes exploded views, detailed illustrations, and wiring diagrams. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Searchability Text Search: Typically PDF manuals are text-searchable, allowing for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 2-valve Engine Code: Likely LT-F300F or similar, specific code would be in manual. Displacement: 280 cc (approx.) Bore X Stroke: Specifics found in manual, typical for this class. Cooling System: Liquid-cooled Performance Horsepower: Approx. 20-22 HP (estimated,...