BMW 3 Series E46 Workshop Service & Repair Manual 1999-2005 # 1
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Generation Code: E46 Codes Model Years Covered: 1999-2005 👋 Introduction Market Position Segment: Premium Compact Executive Sedan/Coupe/Convertible/Wagon Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS (XE10), Acura TL (UA4/UA5) Key Features Platform: Rear-wheel drive biased chassis with optional xDrive all-wheel drive. Driving Dynamics: Renowned for balanced handling, responsive steering, and engaging driving experience ('The Ultimate Driving Machine'). Body Styles: Available as Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), and Sport Wagon (E46/3). 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service & Repair Page Count Estimated Page Count: Extensive (typically 2000+ pages for full E46 manuals) Manual Type Type: Comprehensive Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engines (e.g., M52, M54, M43, M47, M57) Transmission: Manual and Automatic Transmissions (e.g., Getrag GS53Z, ZF 5HP19, ZF 6HP19) Suspension Steering: Front and Rear Suspension, Steering System, Power Steering Brakes: Hydraulic System, ABS, DSC, Brake Pads, Rotors, Lines, Parking Brake Body: Body Panels, Frame, Doors, Hood, Trunk, Bumpers, Trim Body Equipment: Seats, Interior Trim, Sunroof, Mirrors, Convertible Top Mechanisms Electrical System: Battery, Alternator, Starter, Lighting, Fuses, Relays, ECU, Body Control Module (BCM) Equipment Accessories: HVAC, Audio System, Navigation, Cruise Control, Seat Adjustment, Window Regulators Diagnostics: OBD-II (On-Board Diagnostics), Fault Codes, Diagnostic Procedures Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Fluid Flushes, Spark Plugs Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair Troubleshooting: Diagnostic Flowcharts, Common Problems, Symptom-Based Troubleshooting Installation: Component Replacement, Accessory Installation Technical Depth Depth: Expert Level (from basic maintenance to full component rebuilds and electrical system diagnostics) 📊 Manual Specifications File Format Format Details: Searchable PDF with selectable text, allowing easy navigation and printing. Print Quality Quality: High-resolution graphics, clear diagrams, and sharp text for easy readability. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Engines: M54B22 (2.2L I6), M54B25 (2.5L I6), M54B30 (3.0L I6), M52TUB25 (2.5L I6), M52TUB28 (2.8L I6), S54B32 (3.2L I6 - M3) Performance M54B30 Output: 225 hp @ 6000 rpm, 214 lb-ft @ 3500 rpm S54B32 Output: 333 hp @ 7900 rpm, 262 lb-ft @ 4900 rpm (M3) Fuel System Injection Type: Multi-point Fuel Injection (MPI), VANOS (Variable Valve Timing) Technical Specs Engine Management: Bosch Motronic DME (Digital Engine Electronics) variants 🔧 Transmission Standard Base Transmission: 5-speed Manual (Getrag GS53Z, later ZF GS6-37BZ on some models) Optional Automatic Options: 5-speed Automatic (ZF 5HP19), 6-speed Automatic (ZF 6HP19 on later models, especially 330i/xi) Features Clutch Type: Hydraulically actuated single dry plate clutch (manual) Transmission Fluid Spec: Manual: ATF Dexron III/VI or specialist manual transmission fluid. Automatic: ATF Dexron III/VI, or specific ZF fluids (e.g., Lifeguard Fluid 5 for 5HP19, Lifeguard Fluid 6 for 6HP19). 📐 Dimensions Exterior Sedan Length: Approx. 4,471 mm (176.0 in) Coupe Length: Approx. 4,471 mm (176.0 in) Convertible Length: Approx. 4,488 mm (176.7 in) Wagon Length: Approx. 4,471 mm (176.0 in) Weights Curb Weight Range: Approx. 1450 kg - 1650 kg (depending on model and options) Wheelbase: Approx. 2,725 mm (107.3 in) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for models tested) IIHS Side Impact: Good (for models tested) Active Features Stability Control: Dynamic Stability Control (DSC) or Dynamic Traction Control (DTC) Braking Assist: Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD) Passive Features Airbags: Frontal airbags, Side airbags, available Head Protection System (HPS) Structure: Advanced crumple zones, reinforced passenger cell 💡 Technology Features Infotainment Available Systems: BMW Business CD, BMW Professional RDS, optional CD Changer, optional Navigation system (MK III/IV). Driver Assistance Systems: Park Distance Control (PDC), Cruise Control, Rain-sensing wipers, Automatic headlights. Connectivity Features: Optional Bluetooth phone integration (via TCU module), Sirius Satellite Radio readiness. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system, typically every 10,000-15,000 miles or as indicated by the vehicle's computer. Brake Fluid Flush: Every 2 years, regardless of mileage. Coolant Flush: BMW Blue Coolant, typically every 4 years or 100,000 miles for initial fill. Fluid Specifications Engine Oil: SAE 5W-30 or 5W-40 meeting BMW Longlife-01 (LL-01) or LL-04 specifications (check owner's manual/oil cap for precise spec). Power Steering Fluid: BMW CHF 11S or equivalent Pentosin PSF. Known Issues Cooling System: Plastic coolant expansion tank can become brittle and crack. Water pump failure (plastic impeller) Vanos: Vanos seals and solenoids can fail, leading to rough idle and loss of low-end torque. Subframe Mounts: Rear subframe mounting points can crack the chassis, especially on higher-mileage vehicles. (Crucial check) Oil Pan Gasket: Common source of oil leaks on M54 engines. Window Regulators: Plastic components in window regulator mechanisms are prone to failure. 📚 Vehicle History Brand Heritage Philosophy: BMW's long-standing commitment to performance, engineering, and driver engagement. Model Evolution Predecessor: BMW E36 3...