Aprilia RSV Mille 1999 Factory Service Repair Manual
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Basic Information Identification Make: Aprilia Model: RSV Mille Year: 1999 Variant: Factory Codes Chassis Code: RP Introduction Market Position Market Position: High-performance sportbike aimed at experienced riders and track enthusiasts. The 'Factory' designation implies a higher specification or race-oriented version compared to standard models. Competitive Analysis Competitors: Competed against other European and Japanese liter-class sportbikes of the late 1990s, such as the Ducati 916, Yamaha YZF-R1, Honda CBR900RR Fireblade, and Suzuki GSX-R750/1000. Key Features Key Features Of Vehicle: V-twin engine, advanced chassis design, high-quality suspension components, aggressive ergonomics, potent braking system. Key Features Of Manual: Comprehensive coverage, dealer-equivalent information, detailed diagrams, step-by-step procedures, essential technical data for maintenance and repair. Manual Details Coverage Areas Coverage: Complete workshop procedures, electrical diagrams, torque settings, fluid capacities, engine, fuel system, lubrication system, cooling system, chassis, periodic maintenance, tune-up procedures, updates. Page Count Page Count Estimated: Detailed page count not specified, but described as 'complete' and 'packed with all the information'. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Systems: Engine, Fuel System, Lubrication System, Cooling System, Electrical System, Chassis, Frame, Suspension, Brakes, Wheels, Tires, Exhaust System, Bodywork. Procedures Included Procedures: Routine maintenance, scheduled service, engine diagnostics and repair, fuel system troubleshooting and repair, cooling system maintenance and repair, electrical system diagnostics and wiring, chassis component inspection and replacement, suspension adjustments, brake servicing, wheel alignment, tire replacement, exhaust system repairs, body panel work, tune-up procedures, troubleshooting guides. Technical Depth Depth: Comprehensive; from basic tasks like spark plug changes to in-depth engine rebuilds and electrical system diagnostics. Includes step-by-step diagrams and specific technical data like torque settings and fluid capacities. Manual Specifications File Format File Format: PDF Software Requirements: Adobe PDF Reader, WinZip (for extraction if compressed). Compatibility: All Versions of Windows & Mac Interactivity: Zoom In/Out functionality Print Quality Print Quality: High resolution for clear diagrams and text, suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Type: V-twin (90-degree L-twin) Displacement: 998 cc (approx.) Bore X Stroke: Not explicitly stated, but typically around 97 mm x 68 mm for this engine. Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Estimated: Approximately 125-130 hp at the crank. Torque Estimated: Approximately 95-100 Nm at the crank. Fuel System Fuel Delivery: Fuel Injection (likely Mikuni or similar electronic fuel injection system) Fuel Type: Unleaded gasoline Lubrication System Oil Type: High-performance motorcycle-specific synthetic oil (e.g., SAE 10W-40 or 15W-50, refer to manual for exact specification). Oil Capacity: Not specified, but typically around 3.5-4.0 liters with filter change. Transmission Standard Transmission Type: 6-speed manual sequential gearbox Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive Transmission Oil Type: Specific motorcycle transmission fluid or engine oil depending on design (refer to manual for exact specification). Dimensions Exterior Length: Not specified. Width: Not specified. Height: Not specified. Weights Dry Weight Estimated: Approximately 195 kg. Wet Weight Estimated: Approximately 215 kg (with all fluids). Tires Front Tire Size: 120/70ZR17 Rear Tire Size: 190/50ZR17 Wheels Wheel Type: Cast aluminum alloy Bolt Pattern: N/A (Hub-mounted components, not typical bolt pattern). Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically rated by organizations like NHTSA or Euro NCAP). Active Features Braking System Front: Dual 320mm discs, radial-mount calipers (e.g., Brembo). Braking System Rear: Single 220mm disc, caliper. Suspension Front: Inverted telescopic fork (e.g., Öhlins or Marzocchi), fully adjustable. Suspension Rear: Monoshock, linkage-assisted, fully adjustable. Passive Features Lighting: Dual halogen headlights, LED taillight. Frame Type: Aluminum twin-spar frame. Technology Features Infotainment Infotainment System: N/A (No infotainment system in the modern sense; basic analog instrumentation). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control were standard on this model, though some aftermarket options may exist). Connectivity Connectivity: N/A Instrumentation Instrument Panel: Analog speedometer and tachometer, coolant temperature gauge, fuel gauge, warning lights. Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual). Spark Plug Replacement: Every 10,000-15,000 km (refer to manual for specific plug type and gap). Chain Maintenance: Lubrication and tension check every 500-1000 km or after riding in wet conditions. Valve Clearance Check: Every 10,000-20,000 km (critical for V-twin engines). Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific mixture ratio and type). Brake Fluid Type: DOT 4 or DOT 5.1 (refer to manual for exact specification). Clutch Fluid Type: DOT 4 or DOT 5.1 (often shared with brake system, refer to manual). Known Issues Common Issues: Potential for stator failure, regulator/rectifier issues, occasional electrical gremlins, clutch slave cylinder leaks, and premature wear on the cam chain tensioner (though later models addressed this). The manual is crucial for diagnosing and rectifying...
High-performance sportbike aimed at experienced riders and track enthusiasts. The 'Factory' designation implies a higher specification or race-oriented version compared to standard models.
Competitive Analysis
Competitors:
Competed against other European and Japanese liter-class sportbikes of the late 1990s, such as the Ducati 916, Yamaha YZF-R1, Honda CBR900RR Fireblade, and Suzuki GSX-R750/1000.
Comprehensive coverage, dealer-equivalent information, detailed diagrams, step-by-step procedures, essential technical data for maintenance and repair.
Routine maintenance, scheduled service, engine diagnostics and repair, fuel system troubleshooting and repair, cooling system maintenance and repair, electrical system diagnostics and wiring, chassis component inspection and replacement, suspension adjustments, brake servicing, wheel alignment, tire replacement, exhaust system repairs, body panel work, tune-up procedures, troubleshooting guides.
Technical Depth
Depth:
Comprehensive; from basic tasks like spark plug changes to in-depth engine rebuilds and electrical system diagnostics. Includes step-by-step diagrams and specific technical data like torque settings and fluid capacities.
Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed).
Compatibility:
All Versions of Windows & Mac
Interactivity:
Zoom In/Out functionality
Print Quality
Print Quality:
High resolution for clear diagrams and text, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Type:
V-twin (90-degree L-twin)
Displacement:
998 cc (approx.)
Bore X Stroke:
Not explicitly stated, but typically around 97 mm x 68 mm for this engine.
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower Estimated:
Approximately 125-130 hp at the crank.
Torque Estimated:
Approximately 95-100 Nm at the crank.
Fuel System
Fuel Delivery:
Fuel Injection (likely Mikuni or similar electronic fuel injection system)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type:
High-performance motorcycle-specific synthetic oil (e.g., SAE 10W-40 or 15W-50, refer to manual for exact specification).
Oil Capacity:
Not specified, but typically around 3.5-4.0 liters with filter change.
Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
Transmission Oil Type:
Specific motorcycle transmission fluid or engine oil depending on design (refer to manual for exact specification).
Dimensions
Exterior
Length:
Not specified.
Width:
Not specified.
Height:
Not specified.
Weights
Dry Weight Estimated:
Approximately 195 kg.
Wet Weight Estimated:
Approximately 215 kg (with all fluids).
Tires
Front Tire Size:
120/70ZR17
Rear Tire Size:
190/50ZR17
Wheels
Wheel Type:
Cast aluminum alloy
Bolt Pattern:
N/A (Hub-mounted components, not typical bolt pattern).
Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically rated by organizations like NHTSA or Euro NCAP).
Inverted telescopic fork (e.g., Öhlins or Marzocchi), fully adjustable.
Suspension Rear:
Monoshock, linkage-assisted, fully adjustable.
Passive Features
Lighting:
Dual halogen headlights, LED taillight.
Frame Type:
Aluminum twin-spar frame.
Technology Features
Infotainment
Infotainment System:
N/A (No infotainment system in the modern sense; basic analog instrumentation).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control were standard on this model, though some aftermarket options may exist).
Connectivity
Connectivity:
N/A
Instrumentation
Instrument Panel:
Analog speedometer and tachometer, coolant temperature gauge, fuel gauge, warning lights.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual).
Spark Plug Replacement:
Every 10,000-15,000 km (refer to manual for specific plug type and gap).
Chain Maintenance:
Lubrication and tension check every 500-1000 km or after riding in wet conditions.
Valve Clearance Check:
Every 10,000-20,000 km (critical for V-twin engines).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific mixture ratio and type).
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (often shared with brake system, refer to manual).
Known Issues
Common Issues:
Potential for stator failure, regulator/rectifier issues, occasional electrical gremlins, clutch slave cylinder leaks, and premature wear on the cam chain tensioner (though later models addressed this). The manual is crucial for diagnosing and rectifying these.
Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer founded in 1945, known for its racing heritage, particularly in motorcycle racing.
Model Evolution
Rsv Mille Introduction:
The RSV Mille was Aprilia's flagship sportbike, introduced in 1997 as their first large-displacement motorcycle, aiming to compete at the highest level of the sportbike market. The 1999 model represents an early iteration of this highly acclaimed platform.
Production
Production Location:
Italy
Awards & Recognition
Recognitions
Awards Or Recognition:
The Aprilia RSV Mille series received critical acclaim for its performance, handling, and distinctive V-twin character. While specific awards for the 1999 model year might not be widely documented, the platform itself was highly regarded in the motorcycle press.
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