🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 1999 Codes Chassis Code: RP 👋 Introduction Market Position Market Segment: High-performance sportbike segment, directly competing with established European and Japanese manufacturers. Competitive Analysis Competitors: Ducati 916, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R750, Kawasaki ZX-9R Ninja. Key Features Key Selling Points Of Vehicle: Powerful V-twin engine, agile handling, premium components, Italian styling. Manual Value Proposition Value For Owner: Enables owners to perform complex maintenance and repairs, understand vehicle systems, save on labor costs, and maintain optimal performance. 📋 Manual Details Coverage Areas Coverage: Comprehensive workshop and service procedures for the 1999 Aprilia RSV Mille. Page Count Page Count: Not specified, but implied to be extensive for a workshop manual. Manual Type Manual Type: Workshop Repair Manual / Service Manual Content Type: Authoritative guide for technicians and knowledgeable enthusiasts. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems: Engine, Fuel System, Cooling System, Electrical System, Chassis, Troubleshooting. Electrical System Details: Ignition system, starting system, charging system, lighting, instruments, ECU, sensors, and fault codes. Chassis Details: Frame, suspension (front and rear), steering, wheels, tires, brakes, and bodywork. Procedures Included Procedures: Service, Setting Up, Repair, Diagnostics, Troubleshooting, Routine Maintenance. Engine Procedures: Engine removal/installation, cylinder head service, piston and connecting rod assembly, crankshaft service, gearbox inspection and repair, clutch overhaul. Fuel System Procedures: Fuel injection system diagnostics, injector cleaning/replacement, fuel pump testing, throttle body inspection. Technical Depth Depth: In-depth, professional level covering detailed disassembly, assembly, repair, and diagnostic procedures. Torque Specifications: Provides precise torque values for all fasteners, critical for engine and chassis integrity. Diagnostic Charts: Includes troubleshooting flowcharts and symptom-based diagnostic procedures. Special Tools: Lists any specialized tools required for specific tasks, allowing for proper preparation. 📊 Manual Specifications File Format File Format: PDF Compatibility Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader Print Quality Print Quality: Assumed high quality suitable for professional use, given the product description. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Engine Displacement: 998 cc (998 cubic centimeters) Bore X Stroke: 97.0 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak: Approximately 128 hp (95.5 kW) @ 10,500 rpm (claimed) Torque Peak: Approximately 10.3 kgf·m (101 Nm; 74.5 lb-ft) @ 7,500 rpm (claimed) Fuel System Fuel Delivery: Fuel Injection (Weber Marelli electronic fuel injection) Fuel Type: Unleaded gasoline (95-98 RON recommended) Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol-based coolant (50% mix with distilled water recommended) 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch Type: Wet, multi-plate, hydraulic actuation Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2,030 mm (79.9 in) Width: Approx. 720 mm (28.3 in) at handlebars Height: Approx. 1,160 mm (45.7 in) at handlebars Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 217 kg (478 lbs) (with fluids, est.) Fuel Tank Capacity: 21 liters (5.5 US gal) Wheels Tires Front Tire Size: 120/70 ZR17 M/C (58W) Rear Tire Size: 190/50 ZR17 M/C (73W) Wheelbase: Approx. 1,410 mm (55.5 in) 🛡️ Safety Features Active Features Braking System Front: Dual 320 mm discs with 4-piston radial calipers (Brembo) Braking System Rear: Single 240 mm disc with 2-piston caliper (Brembo) Suspension Front: 43 mm Marzocchi upside-down telescopic fork, adjustable preload, compression, and rebound damping. Suspension Rear: Monoshock, adjustable preload, compression, and rebound damping, Öhlins or similar premium unit likely. Passive Features Frame Type: Aluminum alloy twin-spar frame 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital odometer, trip meters, clock, and warning lights. Driver Assistance ABS: Not standard on the 1999 model. ABS was introduced later on some variants. Connectivity Wiring Diagrams: The manual includes detailed wiring diagrams crucial for diagnosing electrical faults. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km (1,800-3,000 miles) or annually. Manual will provide precise interval. Spark Plug Replacement: Refer to manual; typically around 10,000-15,000 km (6,000-9,000 miles). Valve Clearance Check: Crucial for V-twins, refer to manual for interval (e.g., 10,000-20,000 km). Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil, API SG/SH or higher, JASO MA certified. Viscosity typically 10W-40 or 15W-50 depending on climate. Specific Aprilia recommendation is critical. Engine Oil Capacity: Approx. 3.5 - 4.0 liters with filter change. Exact capacity in manual. Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for specific recommendation). Always use fresh fluid. Coolant Type: Ethylene glycol-based antifreeze/coolant, 50% mixture with distilled water. Avoid tap water. Chain Lube: Specific motorcycle chain lubricant (e.g., W. D. 40 Chain Lube, Motul C2 Chain Lube). Known Issues Potential Wear Items: Cam chain tensioners (early models), clutch slave cylinder leaks, regulator/rectifier failures, and fuel pump issues can be common on older Italian bikes. Manual provides diagnostic steps. Electrical Gremlins:...