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Audi B5 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: B5 Year: 1999 Codes Platform Code: B5 👋 Introduction Market Position Market Segment: Premium Compact Executive Sedan/Wagon. Competitive Analysis Key Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS (XE10), Acura TL (UA3). Key Features Design Philosophy: Audi's 'Vorsprung durch Technik' (Advancement through Technology) philosophy, emphasizing sophisticated engineering, refined interiors, and the iconic quattro all-wheel-drive system. Value Proposition: Offers a blend of performance, luxury, all-weather capability, and solid build quality, often at a competitive price point within its segment. 📋 Manual Details Coverage Areas Vehicle Variants Covered: All Audi B5 models produced for the 1999 model year, including A4 (sedan, Avant/wagon) and S4 variants. Page Count Estimated Page Count: Approximately 2000+ pages (typical for comprehensive factory service manuals of this era). Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital (PDF) - Likely searchable and printable. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (disassembly, assembly, specifications), engine control systems (ECU, sensors, actuators), fuel system (injection, pumps, injectors), ignition system (coils, plugs), cooling system (radiator, thermostat, fans), lubrication system (oil pump, filter, passages), exhaust system (catalytic converter, mufflers, sensors). Transmission Systems: Manual transmission (MT) service (clutch, gears, synchronizers), automatic transmission (AT) service (valve body, torque converter, solenoids, electronic control), quattro all-wheel-drive system (differentials, driveshafts, transfer case). Brake Systems: Hydraulic brake system (master cylinder, lines, calipers, pads, rotors), Anti-lock Braking System (ABS) components and diagnostics, parking brake system. Suspension Steering Systems: Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, shock absorbers, bushings), steering system (rack and pinion, power steering pump, steering column, tie rods), wheel alignment specifications. Electrical Electronics Systems: 12V electrical system (battery, alternator, starter), lighting systems (headlights, taillights, interior), wiring diagrams, fuse box layouts, instrument cluster, body control modules (BCM), comfort systems (HVAC, power windows, locks), audio systems, immobilizer system. Body Chassis Systems: Body construction (unibody), exterior body panels (doors, fenders, hood, trunk), interior trim, seals, hinges, latches, bumpers, body repair procedures, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), fluid level checks, belt inspection and replacement, brake pad/rotor replacement, tire rotation. Repair Procedures: Detailed step-by-step instructions for engine disassembly/reassembly, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement, body panel repair and replacement. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs) for engine and electronic modules, symptom-based troubleshooting guides, electrical circuit testing procedures, use of diagnostic scan tools. Technical Depth Technical Depth: Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typical for professionally converted manuals) Print Quality Print Quality: High-resolution scans with clear text and sharp diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Variants: Common engines include the 1.8T (AEB, APU, etc.), 2.8L V6 (ACK, AHL, etc.), and the 2.7T V6 (ARE, etc.) for the S4. Specific engine codes will be detailed within the manual. Performance 1.8T Horsepower: 150 hp @ 5700 rpm (typical for 1999 models, may vary slightly by region/specific tune). 1.8T Torque: 155 lb-ft @ 1770-4600 rpm (typical). 2.8 V6 Horsepower: 190 hp @ 6000 rpm (typical). 2.8 V6 Torque: 207 lb-ft @ 3200 rpm (typical). 2.7T V6 S4 Horsepower: 250 hp @ 5800-6500 rpm. 2.7T V6 S4 Torque: 258 lb-ft @ 1800-3600 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI) or direct injection (DI) depending on engine variant. Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher recommended for most variants, especially turbo). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., 01A for FWD/quattro, 01E for quattro). Optional Optional Transmission: 5-speed Tiptronic Automatic Transmission (e.g., 01N for 1.8T/2.8L, 01M for 2.8L, 01 V for S4). Features Drivetrain Options: Front-Wheel Drive (FWD) and legendary quattro Permanent All-Wheel Drive (AWD). Quattro System: Torque-sensing Torsen center differential (for most quattro models) distributing power between front and rear axles. 📐 Dimensions Exterior Wheelbase: Approximately 103.3 inches (2624 mm) for A4. Length: Approximately 177.1 inches (4498 mm) for A4 Sedan, 178.3 inches (4529 mm) for Avant. Weights Curb Weight: Ranges from approximately 3100 lbs (1406 kg) for FWD models to over 3700 lbs (1678 kg) for S4 quattro Avant. Gross Vehicle Weight Rating: Details specific to each model variant will be found within the manual. 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Likely 4 out of 5 stars (based on contemporary safety standards and testing for premium sedans). IIHS Top Safety Pick: The B5 platform generally performed well in IIHS tests for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) on all models. Traction Control: Traction Control System (ASR - Anti-Slip Regulation) often standard or available, especially...
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Audi B5 1999 Service Repair ManualAudi B5 1999 Service Repair ManualAudi B5 1999 Service Repair ManualAudi B5 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
B5
Year:
1999
Codes
Platform Code:
B5
👋 Introduction
Market Position
Market Segment:
Premium Compact Executive Sedan/Wagon.
Competitive Analysis
Key Competitors:
BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS (XE10), Acura TL (UA3).
Key Features
Design Philosophy:
Audi's 'Vorsprung durch Technik' (Advancement through Technology) philosophy, emphasizing sophisticated engineering, refined interiors, and the iconic quattro all-wheel-drive system.
Value Proposition:
Offers a blend of performance, luxury, all-weather capability, and solid build quality, often at a competitive price point within its segment.
📋 Manual Details
Coverage Areas
Vehicle Variants Covered:
All Audi B5 models produced for the 1999 model year, including A4 (sedan, Avant/wagon) and S4 variants.
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for comprehensive factory service manuals of this era).
Manual Type
Manual Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF) - Likely searchable and printable.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (disassembly, assembly, specifications), engine control systems (ECU, sensors, actuators), fuel system (injection, pumps, injectors), ignition system (coils, plugs), cooling system (radiator, thermostat, fans), lubrication system (oil pump, filter, passages), exhaust system (catalytic converter, mufflers, sensors).
Transmission Systems:
Manual transmission (MT) service (clutch, gears, synchronizers), automatic transmission (AT) service (valve body, torque converter, solenoids, electronic control), quattro all-wheel-drive system (differentials, driveshafts, transfer case).
Brake Systems:
Hydraulic brake system (master cylinder, lines, calipers, pads, rotors), Anti-lock Braking System (ABS) components and diagnostics, parking brake system.
Suspension Steering Systems:
Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, shock absorbers, bushings), steering system (rack and pinion, power steering pump, steering column, tie rods), wheel alignment specifications.
Electrical Electronics Systems:
12V electrical system (battery, alternator, starter), lighting systems (headlights, taillights, interior), wiring diagrams, fuse box layouts, instrument cluster, body control modules (BCM), comfort systems (HVAC, power windows, locks), audio systems, immobilizer system.
Body Chassis Systems:
Body construction (unibody), exterior body panels (doors, fenders, hood, trunk), interior trim, seals, hinges, latches, bumpers, body repair procedures, corrosion protection.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), fluid level checks, belt inspection and replacement, brake pad/rotor replacement, tire rotation.
Repair Procedures:
Detailed step-by-step instructions for engine disassembly/reassembly, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement, body panel repair and replacement.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs) for engine and electronic modules, symptom-based troubleshooting guides, electrical circuit testing procedures, use of diagnostic scan tools.
Technical Depth
Technical Depth:
Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typical for professionally converted manuals)
Print Quality
Print Quality:
High-resolution scans with clear text and sharp diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Variants:
Common engines include the 1.8T (AEB, APU, etc.), 2.8L V6 (ACK, AHL, etc.), and the 2.7T V6 (ARE, etc.) for the S4. Specific engine codes will be detailed within the manual.
Performance
1.8T Horsepower:
150 hp @ 5700 rpm (typical for 1999 models, may vary slightly by region/specific tune).
1.8T Torque:
155 lb-ft @ 1770-4600 rpm (typical).
2.8 V6 Horsepower:
190 hp @ 6000 rpm (typical).
2.8 V6 Torque:
207 lb-ft @ 3200 rpm (typical).
2.7T V6 S4 Horsepower:
250 hp @ 5800-6500 rpm.
2.7T V6 S4 Torque:
258 lb-ft @ 1800-3600 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI) or direct injection (DI) depending on engine variant.
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended for most variants, especially turbo).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., 01A for FWD/quattro, 01E for quattro).
Optional
Optional Transmission:
5-speed Tiptronic Automatic Transmission (e.g., 01N for 1.8T/2.8L, 01M for 2.8L, 01 V for S4).
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and legendary quattro Permanent All-Wheel Drive (AWD).
Quattro System:
Torque-sensing Torsen center differential (for most quattro models) distributing power between front and rear axles.
📐 Dimensions
Exterior
Wheelbase:
Approximately 103.3 inches (2624 mm) for A4.
Length:
Approximately 177.1 inches (4498 mm) for A4 Sedan, 178.3 inches (4529 mm) for Avant.
Weights
Curb Weight:
Ranges from approximately 3100 lbs (1406 kg) for FWD models to over 3700 lbs (1678 kg) for S4 quattro Avant.
Gross Vehicle Weight Rating:
Details specific to each model variant will be found within the manual.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Likely 4 out of 5 stars (based on contemporary safety standards and testing for premium sedans).
IIHS Top Safety Pick:
The B5 platform generally performed well in IIHS tests for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Traction Control System (ASR - Anti-Slip Regulation) often standard or available, especially with quattro.
Passive Features
Airbags:
Driver and front passenger airbags, often with side airbags as an option or standard on higher trims/S4.
Seatbelts:
Pretensioning front seatbelts, height-adjustable front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory Audi Gamma or Concert CD/cassette players. Bose premium sound system often an option.
Navigation:
Optional factory navigation system (typically DVD-based or CD-ROM).
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Sensors:
Rarely fitted on 1999 models, typically an aftermarket addition.
Connectivity
Phone Integration:
Optional factory-installed or dealer-added Bluetooth hands-free kits were becoming available during this period.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first. Consult manual for specific engine/oil type.
Timing Belt Replacement Interval:
For 2.8L V6 and 2.7T V6 engines: Approximately 75,000 - 105,000 miles (120,000 - 170,000 km). For 1.8T, some models used a timing chain, others a belt. Manual verification is crucial.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-40 or 5W-30 synthetic oil recommended for most engines. Specific viscosity and API rating will be detailed in the manual.
Coolant Type:
G12 or G12+ pink ethylene glycol-based coolant. Manual will specify correct type and mixture ratio.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90) will be detailed. Manual gearbox oil change interval is typically 60,000 miles.
Transmission Fluid Automatic:
Audi G 052 162 A1/A2 or equivalent Dexron III/Mercon for older ATs. Specific type and lifetime fluid designation will be in the manual.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Issues 1.8T:
Oil sludge buildup (due to severe service intervals or wrong oil), PCV system failures (leading to vacuum leaks or oil consumption), turbocharger issues (seizing, oil leaks), ignition coil failures, catalytic converter failures, ABS wheel speed sensor failures.
Common Issues V6:
Timing belt tensioner failures (leading to catastrophic engine damage if belt breaks), vacuum leaks from aging hoses and intake manifold gaskets, coolant flange leaks, ignition coil pack failures.
Common Issues S4 2.7T:
Similar issues to 1.8T and V6, plus twin-turbo specific issues like intercooler leaks, wastegate control issues, and potential for oil leaks due to higher operating temperatures and pressures. Clutch wear is also common on performance variants.
Common Chassis Issues:
Worn suspension bushings (control arms, sway bars), CV joint wear, failing window regulators, instrument cluster pixel failures (DIS display), blower motor resistor failures.
📚 Vehicle History
Brand Heritage
Audi Heritage:
Audi AG, a German automobile manufacturer founded in 1910, known for its luxury vehicles, engineering innovation, and the pioneering quattro all-wheel-drive system.
Model Evolution
B5 Generation Introduction:
The B5 generation of the Audi A4 was introduced in late 1994 for the 1995 model year, succeeding the Audi 80/90. The 1999 model year represents a mid-cycle refresh or continuation of the initial B5 design.
S4 Introduction:
The high-performance S4 variant, powered by the twin-turbocharged 2.7L V6 engine, debuted in late 1997 for the 1998 model year, and continued into 1999, significantly enhancing the model's performance credentials.
Production
Manufacturing Locations:
Primarily produced at Audi's plant in Ingolstadt, Germany.
Production Years:
The B5 generation A4 was produced from 1994 to 2001.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Audi A4, including B5 generation, was a frequent recipient of Car and Driver's '10Best' list in its earlier years, particularly for its handling and quattro system.
Popular Mechanics Car Of The Year:
The B5 platform received accolades for its design and engineering upon its release.
Ratings
Consumer Reports Ratings:
Varies by specific year and powertrain, but generally ranked well for driving dynamics and build quality, with some models having specific reliability concerns detailed in the manual.
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