Chrysler Dodge Neon 1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Dodge Neon Year: 1999 Codes Platform Code: PL (Second Generation Neon) 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, younger drivers, small families Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Volkswagen Golf Competitive Advantage: Often offered more interior space and sporty styling for the price, agile handling Key Features Design: Distinctive cab-forward design, aerodynamic styling Powertrain Options: DOHC inline-4 engines, available manual and automatic transmissions Handling: Multi-link rear suspension (a standout feature for its class) 📋 Manual Details Coverage Areas Primary Coverage: Vehicle Maintenance and Repair Secondary Coverage: Diagnostics and Troubleshooting Page Count Estimated Pages: Approximately 1500-2000 (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system Engine Performance: Fuel system (injection, pumps, injectors), ignition system (coils, plugs, timing), exhaust system, emissions control (EVAP, EGR) Transmission Manual: Clutch system, gearbox, shift linkage, torque specifications, internal components Transmission Automatic: Torque converter, valve body, transmission control module (TCM), hydraulic circuits, fluid specifications, internal components Brakes: Front disc brakes, rear drum brakes, ABS system (if equipped), hydraulic lines, calipers, master cylinder, parking brake Steering: Power steering system, steering column, steering gear, tie rods, alignment specifications Suspension: Front struts, rear shock absorbers, control arms, ball joints, bushings, springs, alignment specifications Electrical Engine: Engine Control Module (ECM), sensors (MAF, O2, TPS, CMP, CKP), actuators, wiring diagrams Electrical Body: Lighting, power windows, power locks, interior electronics, comfort features, body control module (BCM) HVAC: Heating, ventilation, and air conditioning systems, refrigerant charging, component testing Body Exterior: Body panel removal and installation, door mechanisms, glass replacement, trim components Body Interior: Dashboard removal, seat removal, interior trim, carpeting Chassis: Frame and underbody components, mounting points Procedures Included Maintenance Routine: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical testing, pressure testing Repair Engine: Engine rebuilds, head gasket replacement, timing belt replacement, component replacement (alternator, starter, water pump) Repair Transmission: Transmission rebuilds, clutch replacement, fluid and filter changes, seal replacement Repair Brakes: Brake pad/shoe replacement, rotor/drum resurfacing/replacement, brake fluid flush, ABS component replacement Repair Suspension Steering: Strut/shock replacement, control arm replacement, alignment procedures, power steering pump replacement Repair Electrical: Wiring harness repair, sensor replacement, module testing and replacement, battery and charging system service Body Repair: Panel alignment, door hinge adjustment, glass installation HVAC Repair: Refrigerant system evacuation and recharge, component replacement (compressor, condenser, evaporator) Torque Specifications: Comprehensive torque values for critical fasteners across all systems Special Tools: Identification and usage of specific Chrysler/Dodge special tools required for certain procedures Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics) Diagnostic Methods: Detailed diagnostic flowcharts and procedures for identifying faults Wiring Diagrams: Complete electrical schematics for all vehicle systems 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text-based PDF (depending on scanning quality of original document) Printability: Printable (standard PDF feature) Print Quality Quality: Dependent on original source document scan quality, generally good for factory manuals Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: SOHC: 2.0L (1996 cc) I4 (16-valve) - Part Number: 04856500 Engine Code DOHc: DOHC: 2.0L (1996 cc) I4 (16-valve) - Part Number: 04856510 Performance Sohc Horsepower Sohc: 132 hp @ 5600 rpm Torque Sohc: 130 lb-ft @ 4000 rpm Performance Dohc Horsepower DOHc: 150 hp @ 6400 rpm (Standard for SE/ES models) Torque DOHc: 135 lb-ft @ 4800 rpm Fuel System Induction Type: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane) - Minimum Engine Management ECU Type: Chrysler 'J' platform engine controller 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual (Getrag G360-based) Optional Transmission Type Opt: 4-Speed Automatic (Chrysler 30/41TE) Features Fluid Type Auto: ATF+4 (Automatic Transmission Fluid Type 9602) Fluid Capacity Auto: Approximately 9.0 quarts (8.5 L) for complete refill Fluid Type Manual: GL-3 or GL-4 SAE 75W-90 Gear Oil Clutch Type: Dry single plate with diaphragm spring 📐 Dimensions Exterior Length: 170.5 inches (4331 mm) Width: 67.5 inches (1715 mm) Height: 53.8 inches (1367 mm) Wheelbase: 104.0 inches (2642 mm) Track Width Front: 57.7 inches (1466 mm) Track Width Rear: 57.9 inches (1471 mm) Ground Clearance: Approximately 5.0 inches (127 mm) Weights Curb Weight Base: Approximately 2700 lbs (1225 kg) Gross Vehicle Weight Rating Gvwr: Approximately 3700 lbs (1678 kg) Cargo Trunk Volume: Approximately 13.0 cubic feet (368 L) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 stars (Driver: Good, Passenger: Excellent) NHTSA Passenger Front Impact: 5/5 stars (Passenger: Excellent) IIHS Side Impact: Acceptable (depends on specific trim...
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