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1999 Dodge Neon Factory Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Chassis Code: PL (Second Generation) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, professional technicians. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protege Key Features Distinction: Known for its affordable price point, sporty handling (especially in ACR trims), and available performance engines. The second generation offered improved styling and refinement over the first. 📋 Manual Details Coverage Areas Engine Coverage: 2.0L SOHC (16-valve) I4 (ECC/ECA), 2.0L DOHC (16-valve) I4 Turbo (DPT) Transmission Coverage: 3-speed automatic (A500), 5-speed manual (NVT550) Body Styles Covered: 2-door Coupe, 4-door Sedan Page Count Estimated Pages: 1500-2000 (typical for comprehensive factory manuals) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual), drivetrain components (axles, CV joints) Chassis: Suspension (front and rear), steering system, brake system (disc and drum), wheels and tires Electrical: Battery, charging system, starting system, lighting systems, instrument cluster, comfort controls, power accessories (windows, locks), audio system, wiring diagrams, diagnostic trouble codes (DTCs) Body: Body structure, interior trim, exterior trim, doors, hood, trunk lid, glass, bumpers, HVAC system (heating, ventilation, and air conditioning) Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication, spark plug replacement, belt inspections/replacement Repair: Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, steering linkage repair, electrical component diagnosis and replacement, exhaust system repair, HVAC system repair, body panel repair Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, component testing procedures, wiring diagram interpretation Technical Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, engine data, dimensional data Technical Depth Depth: Comprehensive; covers from basic adjustments and inspections to full engine and transmission rebuilds, including detailed diagnostic procedures and schematics. 📊 Manual Specifications File Format File Quality: N/A (Printed) Print Quality Print Quality: Professional factory printing, often with diagrams and illustrations on high-quality paper. Binding Type Binding: Stapled or bound (typical for factory manuals) Paper Type Paper Type: Durable, often glossy or semi-gloss for diagrams and schematics. ⚙️ Engine Specifications Primary Engine Engine Code: ECC/ECA (16-valve SOHC) Engine Type: Inline 4-cylinder Displacement: 2.0 Liters (1996 cc) Performance Horsepower Sohc: 118 hp @ 5800 rpm Torque Sohc: 122 lb-ft @ 4200 rpm Horsepower DOHc Turbo: 150 hp @ 5500 rpm (ACR/ES models) Torque DOHc Turbo: 170 lb-ft @ 3500 rpm (ACR/ES models) Engine Variants Performance Engine Code: DPT (16-valve DOHC Turbocharged) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU: Specific PCM (Powertrain Control Module) dependent on engine and transmission 🔧 Transmission Standard Type: 5-speed Manual (NVT550) Optional Type: 3-speed Automatic (A500) Features Clutch Type: Dry single-plate (manual transmission) Fluid Specifications Manual Transmission Fluid: Mopar Manual Transmission Fluid (or equivalent API GL-4 SAE 75W-90) Automatic Transmission Fluid: Mopar ATF+4 (or equivalent spec) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length Sedan: 174.4 inches (4430 mm) Length Coupe: 171.2 inches (4348 mm) Width: 67.2 inches (1707 mm) Height Sedan: 55.5 inches (1410 mm) Height Coupe: 53.0 inches (1346 mm) Weights Curb Weight Manual: Approx. 2600-2750 lbs (1179-1247 kg) Curb Weight Automatic: Approx. 2700-2850 lbs (1225-1293 kg) Gross Vehicle Weight Rating Gvwr: Approx. 3600-3750 lbs (1633-1701 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver Passengers: 4 Stars (for models equipped with side airbags) NHTSA Side Impact Driver Passengers: 3 Stars Active Features ABS: Optional on most trims, standard on ACR models Passive Features Airbags: Driver and front passenger airbags (standard), optional side airbags Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations. Instrument Cluster: Analog gauges (speedometer, tachometer, fuel, temperature), warning lights. Driver Assistance Cruise Control: Optional on SE/ES trims, standard on some higher trims. Connectivity No Advanced Connectivity: No factory Bluetooth, USB, or advanced telematics available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for exact recommendation). Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Spark Plug Replacement Sohc: Every 60,000-100,000 miles (96,000-160,000 km) with platinum-tipped plugs Timing Belt Replacement: Every 60,000-100,000 miles (96,000-160,000 km) (critical for preventing engine damage) Fluid Specifications Engine Oil Capacity With Filter: 4.5 US quarts (4.3 L) for 2.0L engines Engine Oil Viscosity: 5W-30 (preferred), 10W-30, or 10W-40 depending on ambient temperature (refer to manual) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Blue or Green) Brake Fluid Type: DOT 3 Known Issues Common Complaints: Timing belt failure leading to catastrophic engine damage, interior trim degradation, door lock actuator failures, minor electrical gremlins, occasional transmission hard shifts (automatic)....
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1999 Dodge Neon Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1999
Codes
Chassis Code:
PL (Second Generation)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY enthusiasts, independent repair shops, professional technicians.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protege
Key Features
Distinction:
Known for its affordable price point, sporty handling (especially in ACR trims), and available performance engines. The second generation offered improved styling and refinement over the first.
📋 Manual Details
Coverage Areas
Engine Coverage:
2.0L SOHC (16-valve) I4 (ECC/ECA), 2.0L DOHC (16-valve) I4 Turbo (DPT)
Transmission Coverage:
3-speed automatic (A500), 5-speed manual (NVT550)
Body Styles Covered:
2-door Coupe, 4-door Sedan
Page Count
Estimated Pages:
1500-2000 (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual), drivetrain components (axles, CV joints)
Chassis:
Suspension (front and rear), steering system, brake system (disc and drum), wheels and tires
Electrical:
Battery, charging system, starting system, lighting systems, instrument cluster, comfort controls, power accessories (windows, locks), audio system, wiring diagrams, diagnostic trouble codes (DTCs)
Body:
Body structure, interior trim, exterior trim, doors, hood, trunk lid, glass, bumpers, HVAC system (heating, ventilation, and air conditioning)
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, lubrication, spark plug replacement, belt inspections/replacement
Repair:
Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, steering linkage repair, electrical component diagnosis and replacement, exhaust system repair, HVAC system repair, body panel repair
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, component testing procedures, wiring diagram interpretation
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, engine data, dimensional data
Technical Depth
Depth:
Comprehensive; covers from basic adjustments and inspections to full engine and transmission rebuilds, including detailed diagnostic procedures and schematics.
📊 Manual Specifications
File Format
File Quality:
N/A (Printed)
Print Quality
Print Quality:
Professional factory printing, often with diagrams and illustrations on high-quality paper.
Binding Type
Binding:
Stapled or bound (typical for factory manuals)
Paper Type
Paper Type:
Durable, often glossy or semi-gloss for diagrams and schematics.
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECC/ECA (16-valve SOHC)
Engine Type:
Inline 4-cylinder
Displacement:
2.0 Liters (1996 cc)
Performance
Horsepower Sohc:
118 hp @ 5800 rpm
Torque Sohc:
122 lb-ft @ 4200 rpm
Horsepower DOHc Turbo:
150 hp @ 5500 rpm (ACR/ES models)
Torque DOHc Turbo:
170 lb-ft @ 3500 rpm (ACR/ES models)
Engine Variants
Performance Engine Code:
DPT (16-valve DOHC Turbocharged)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Specific PCM (Powertrain Control Module) dependent on engine and transmission
🔧 Transmission
Standard
Type:
5-speed Manual (NVT550)
Optional
Type:
3-speed Automatic (A500)
Features
Clutch Type:
Dry single-plate (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
Mopar Manual Transmission Fluid (or equivalent API GL-4 SAE 75W-90)
Automatic Transmission Fluid:
Mopar ATF+4 (or equivalent spec)
📐 Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length Sedan:
174.4 inches (4430 mm)
Length Coupe:
171.2 inches (4348 mm)
Width:
67.2 inches (1707 mm)
Height Sedan:
55.5 inches (1410 mm)
Height Coupe:
53.0 inches (1346 mm)
Weights
Curb Weight Manual:
Approx. 2600-2750 lbs (1179-1247 kg)
Curb Weight Automatic:
Approx. 2700-2850 lbs (1225-1293 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 3600-3750 lbs (1633-1701 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver Passengers:
4 Stars (for models equipped with side airbags)
NHTSA Side Impact Driver Passengers:
3 Stars
Active Features
ABS:
Optional on most trims, standard on ACR models
Passive Features
Airbags:
Driver and front passenger airbags (standard), optional side airbags
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.
Instrument Cluster:
Analog gauges (speedometer, tachometer, fuel, temperature), warning lights.
Driver Assistance
Cruise Control:
Optional on SE/ES trims, standard on some higher trims.
Connectivity
No Advanced Connectivity:
No factory Bluetooth, USB, or advanced telematics available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for exact recommendation).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement Sohc:
Every 60,000-100,000 miles (96,000-160,000 km) with platinum-tipped plugs
Timing Belt Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) (critical for preventing engine damage)
Fluid Specifications
Engine Oil Capacity With Filter:
4.5 US quarts (4.3 L) for 2.0L engines
Engine Oil Viscosity:
5W-30 (preferred), 10W-30, or 10W-40 depending on ambient temperature (refer to manual)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Blue or Green)
Brake Fluid Type:
DOT 3
Known Issues
Common Complaints:
Timing belt failure leading to catastrophic engine damage, interior trim degradation, door lock actuator failures, minor electrical gremlins, occasional transmission hard shifts (automatic).
Suspension Wear:
Worn control arm bushings and ball joints are common, especially on higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (until 2009), later Fiat Chrysler Automobiles, now Stellantis
Model Evolution
Generation:
Second Generation (1995-2000)
Design Focus:
Revised exterior styling, improved interior ergonomics, and enhanced chassis dynamics from the original PL Neon.
Production
Manufacturing Locations:
Belvidere, Illinois, USA; Toluca, Mexico
Production Years Overall:
1994-2005
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in 1997 and 1998.
Ratings
Consumer Reports Reliability:
Mixed to below average reliability ratings for this generation, often cited for minor issues and powertrain concerns.
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