🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Designation: FD3S Year: 1999 Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: Iconic Japanese sports car, celebrated for its rotary engine and performance capabilities Competitive Analysis Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT VR-4, Porsche 968 Key Features Rotary Engine: Unique twin-rotor 13B-REW engine with sequential twin-turbocharging Chassis Design: Lightweight chassis, near 50/50 weight distribution, advanced suspension geometry Performance Focus: Tuned for high-revving performance and exceptional handling 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for 1999 Mazda RX-7 (FD3S) Page Count Estimated Page Count: Over 1500 pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Rotary engine (13B-REW), lubrication, cooling, fuel injection, ignition, emissions control, engine mechanicals, troubleshooting, diagnostics Drivetrain System: Transmission (R154/Type 6A), clutch, driveshaft, differential, axles, troubleshooting, repair Suspension System: Front and rear suspension, steering system, wheel alignment, troubleshooting, repair Braking System: Front and rear brakes (including ABS), brake fluid, hydraulic system, troubleshooting, repair Electrical System: Starting and charging system, lighting, instrumentation, power accessories, body electrical, ECU, wiring diagrams, troubleshooting Body And Chassis: Body construction, interior trim, exterior trim, doors, windows, seats, HVAC, chassis components, troubleshooting, repair Fuel System: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulation, emissions components (e.g., EVAP) Cooling System: Radiator, thermostat, water pump, cooling fans, coolant specifications Lubrication System: Oil pump, oil cooler, oil filter, oil specifications, oil change intervals Emissions Control System: Air pump, catalytic converter, EGR system, O2 sensors, PCV system Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement Repair Procedures: Engine rebuild (apex seals, rotor housing inspection), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component diagnosis and replacement Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, use of diagnostic tools (e.g., OBD-II scanner), specific fault code explanations Installation Procedures: Component replacement, timing belt/chain installation (where applicable, though rotary is different), accessory installation Technical Depth Depth Level: In-depth, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: Detailed diagnostic flowcharts, component testing specifications, wiring diagrams for accurate troubleshooting Torque Specifications: Comprehensive torque values for all critical fasteners and components Special Tools: Identification and usage of specialized Mazda tools required for certain procedures 📊 Manual Specifications File Format Format Details: Searchable PDF with high-resolution scans of original documentation Print Quality Quality Description: Clear, legible text and diagrams, suitable for printing individual pages or sections Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-Rotor, Wankel, Rotary Aspiration: Sequential Twin-Turbocharged Displacement Cc: 1308 Displacement Ci: 80 Performance Horsepower Hp: 280 PS (276 bhp / 206 kW) at 6500 RPM Torque Lb Ft: 294 lb-ft (400 Nm) at 5000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential twin-turbo control Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) Ignition System: Electronic ignition with trailing and leading spark plugs per rotor Lubrication System Oil Capacity Liters: Approximately 4.5 Liters (including oil cooler) Cooling System Coolant Capacity Liters: Approximately 7.5 Liters (with reservoir) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (less common, typically for non-performance variants) Features Gear Ratios Manual: Specific ratios provided in manual for each gear and final drive. Transmission Fluid Spec: Dexron III ATF or equivalent for automatic; API GL-4 or GL-5 gear oil for manual. 📐 Dimensions Exterior Length Mm: 4295 Width Mm: 1750 Height Mm: 1230 Wheelbase Mm: 2505 Weights Curb Weight Kg: Approximately 1300-1350 kg (depending on trim and options) 🛡️ Safety Features Ratings Crash Test Ratings: Specific ratings from official bodies for 1999 model not widely published; designed with safety cage and crumple zones. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on certain trims Passive Features Airbags: Driver and passenger airbags Seatbelts: Three-point seatbelts with pre-tensioners Structural Reinforcement: Reinforced chassis structure, side-impact door beams 💡 Technology Features Infotainment Audio System: Factory radio/cassette/CD player with optional premium sound system. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Diagnostics Port: OBD-II compliant diagnostic port for engine management and fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (using appropriate synthetic oil). Spark Plug Replacement: Refer to manual; typically every 30,000-60,000 miles depending on plug type. Coolant Flush Interval: Every 2 years or 30,000 miles. Transmission Fluid Interval: Manual: Every 60,000 miles or 4 years. Automatic: Every 30,000 miles or 2 years. Fluid Specifications Engine Oil Spec: API SG/SH or higher, SAE 5W-30 or 10W-30 (check manual for precise recommendations...