🏷️ Basic Information Identification Make: Mercedes-Benz Model: G-Class Model Code: W463 Year: 1999 👋 Introduction Market Position Market Position: The G-Class is positioned as a premium, robust, and highly capable off-road vehicle with a significant luxury component. Competitive Analysis Competitive Analysis: Competes with other luxury SUVs known for off-road prowess and durability, though its design is often considered more utilitarian and classic. Key Features Key Features: Body-on-frame construction, three locking differentials, legendary off-road capability, robust powertrain options, luxurious interior appointments. 📋 Manual Details Coverage Areas Manual Title: 1999 Mercedes G-Class (W463) Service and Repair Manual Comprehensive Coverage: All models and all repairs A-Z Information Source: Factory Service Manual used by dealership technicians Page Count Page Count Estimate: Varies significantly by specific model/engine but typically thousands of pages for a complete factory set. Manual Type Manual Type: Service and Repair Manual Document Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) Digital Features: Searchable text, zoomable images, printable pages Compatibility Operating System Compatibility: Windows Vista (32/64), XP, ME, 98, NT, 2000, and Mac compatible. Requirements Software Requirements: Adobe PDF Reader and WinZip (free online). 📖 Manual Coverage Systems Covered Engine: Complete service, diagnosis, and repair for all engine variants Control System: Engine control, transmission control, chassis control systems Mechanical: All mechanical components and assemblies Fuel Service Specifications: Fuel system diagnosis, repair, and specifications Emission Control: Emission control systems diagnosis and repair Intake Exhaust Cooling: Cooling system, intake manifold, exhaust system service and repair Lube: Lubrication system specifications and service Ignition Starting Charging: Ignition system, starting system, charging system diagnosis and repair Auto Transmission Clutch: Automatic transmission and clutch service, diagnosis, and repair Manual Transmission: Manual transmission service, diagnosis, and repair Transfer Propeller Shaft: Transfer case, propeller shaft service and repair Drive Shaft: Drive shaft service and repair Differential: Differential diagnosis, service, and repair Axle Suspension: Front and rear axle, suspension system service and repair Tire Wheel: Tire and wheel specifications, service, and alignment Brake Control: Brake control systems, ABS, ESP diagnosis and repair Brake: Complete brake system service, repair, and specifications Parking Brake: Parking brake system diagnosis and repair Steering Column: Steering column and components service and repair Power Steering: Power steering system diagnosis and repair Air Condition: Air conditioning system service, diagnosis, and repair Suppl Restraint System: Supplemental Restraint System (SRS), airbag system service and safety precautions Seat Belt: Seat belt system diagnosis and repair Engine Immobilizer: Engine immobilizer system diagnosis and repair Cruise Control: Cruise control system diagnosis and repair Wiper Washer: Wiper and washer system service and repair Door Lock: Door lock and central locking system service and repair Meter Audio Visual: Instrument cluster, audio, and visual systems service and repair Horn: Horn system service and repair Windshield Glass Mirror: Windshield, glass, and mirror service and replacement Instrument Panel: Instrument panel and dashboard service and repair Seat: Seat systems service and repair Engine Hood Door: Hood, doors, and body panel service and adjustment Exterior Interior: Exterior trim, interior trim, and body components service Electrical: Comprehensive automotive electrical system diagnosis, repair, and schematics Multiplex Can Communication: Multiplex communication systems and CAN bus diagnosis Body And Frame: Bodywork, frame, doors, glass, exterior and interior trim, seals, etc. Diagnostic Tools Required: Information will guide the use of factory diagnostic tools (e.g., Star Diagnosis system) or general automotive scan tools where applicable. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostic Procedures: Step-by-step troubleshooting guides for all systems Repair Procedures: Detailed instructions for component removal, installation, and adjustment Technical Specifications: Torque values, clearances, fluid types and capacities, electrical values Wiring Schematics: Complete and detailed wiring diagrams for all vehicle systems Illustrations: Numerous diagrams, illustrations, and exploded views to guide repair procedures. Technical Depth Technical Depth: Factory level detail, suitable for professional technicians and advanced DIY enthusiasts. Repair Scope: From basic fluid checks and replacements to complex engine rebuilds, transmission overhauls, and intricate electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for clear printing of text and diagrams Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format - Print on Demand) ⚙️ Engine Specifications Primary Engine Engine Variants 1999: Likely candidates include the M112 (4.3L V8), M111 (2.8L Inline-6), and diesel variants like the OM602 (2.9L Inline-5 Diesel) or OM606 (3.0L Inline-6 Diesel). Specific engine depends on market and model trim. Performance Typical Horsepower Range: Approximately 170 hp (diesel) to 215 hp (V8) for the 1999 model year, depending on engine. Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) for gasoline engines, likely Bosch or similar. 🔧 Transmission Standard Transmission Type Standard: Likely a 5-speed automatic transmission (e.g., 722.6 series) was standard or widely available on many G-Class models in 1999. Optional Transmission Type Optional: A 5-speed manual transmission may have...