This manual covers the 1999 VMAX 500, VMAX 500 DELUXE, VMAX 600, VMAX 600 DELUXE, VMAX 700, VMAX 700 DELUXE, and Venture 700 snowmobiles. These models represent a commitment to high-performance snowmobiling, building on a legacy of powerful engines and robust engineering. Known for their potent triple-cylinder, 2-stroke engines, the VMAX series offers exhilarating performance for enthusiasts and recreational riders alike, positioning them as formidable competitors in their segment. The VMAX line, including its predecessors, has established a reputation for innovation and reliability in the snowmobile market, delivering machines renowned for their speed and capability. This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of your snowmobile. It covers all essential systems, including the engine, fuel system, cooling, lubrication, transmission, drive train, suspension, steering, brakes, and electrical systems. Within its pages, you will find step-by-step procedures for disassembly, assembly, inspection, and adjustments, alongside crucial technical specifications, torque values, and wiring schematics. This manual is an indispensable resource for owners, technicians, and mechanics seeking to ensure the optimal performance and longevity of their 1999 VMAX or Venture snowmobile. 🏷️ Basic Information Identification Make: Yamaha Model: VMAX 500 / DELUXE / 600 / DELUXE / 700 / DELUXE / Venture 700 Model Variant: VMAX 500, VMAX 500 DELUXE, VMAX 600, VMAX 600 DELUXE, VMAX 700, VMAX 700 DELUXE, Venture 700 Model Years Covered: 1999 Codes Product Identifier: 1999 Yamaha Snowmobile Service Manual 👋 Introduction Market Position Segment: Performance Snowmobiles Target Audience: Enthusiasts, recreational riders, and professional mechanics. Competitive Analysis Key Competitors Era: Arctic Cat (e.g., Thundercat), Ski-Doo (e.g., Mach series), Polaris (e.g., XCR series). Key Features Performance Heritage: The VMAX series is renowned for its powerful engines and performance-oriented design, often referred to as 'muscle sleds'. Manual Advantage: Provides comprehensive, manufacturer-specific information crucial for maintaining and repairing these high-performance machines accurately. 📋 Manual Details Coverage Areas Systems Covered: Engine, fuel system, exhaust system, cooling system, lubrication system, transmission (CVT), drive train, suspension (front and rear), steering, brakes, electrical system (ignition, lighting, charging), chassis, body panels, instruments, accessories. Procedures Included: Disassembly, repair, assembly, inspection, troubleshooting, maintenance, adjustments, specifications, diagrams, torque values, wiring schematics. Page Count Estimated Page Count: Approx. 400-500 pages (typical for this era and scope) Manual Type Manual Type: Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, inspection, and reassembly, including cylinder head, pistons, connecting rods, crankshaft, timing components, and valve train (if applicable). Fuel System: Carburetor (Mikuni VM series likely) tuning, cleaning, rebuilding, fuel pump operation, fuel tank, fuel lines, and filters. Cooling System: Radiator, cooling fan, coolant flow, thermostat operation, and flushing procedures. Lubrication System: Oil pump operation, oil injection system (if applicable), oil reservoir, and oil change procedures. Transmission Drivetrain: CVT (Continuously Variable Transmission) system, including primary and secondary clutch inspection, service, and replacement. Drive belt inspection and replacement. Chaincase lubrication and maintenance. Suspension Steering: Front ski suspension (e.g., trailing arm or telescopic), rear suspension (e.g., slide rail), shock absorber service, steering linkage, and handlebar assembly. Brakes: Hydraulic disc brake system, caliper service, master cylinder, brake lines, fluid replacement, and bleeding procedures. Electrical Ignition: CDI ignition system, ignition coils, spark plugs, troubleshooting ignition issues, wiring diagrams, lighting system (headlights, taillights, brake lights), charging system (stator, rectifier/regulator). Chassis Bodywork: Frame inspection, tunnel, skis, track maintenance, seat removal, hood removal, and body panel alignment. Instruments Controls: Speedometer, tachometer, warning lights, throttle cable, brake lever, and hand warmer controls. Procedures Included Routine Maintenance: Spark plug replacement, air filter cleaning/replacement, drive belt inspection, chaincase oil change, track tension adjustment, lubrication points. Troubleshooting: Systematic diagnostic procedures for common issues such as no-start conditions, poor performance, electrical failures, and braking problems. Major Repairs: Engine rebuilds, carburetor overhauls, clutch servicing, suspension repairs, and electrical component replacement. Special Tools: Identification and usage of Yamaha-specific or common automotive tools required for specific procedures. Technical Depth Diagnostic Capabilities: Comprehensive diagnostic charts, symptom-to-cause tables, and electrical troubleshooting flowcharts. Rebuild Completeness: Detailed step-by-step instructions for complete engine, transmission, and component rebuilds, including component tolerances and specifications. Diagrams Illustrations: Exploded diagrams for all major assemblies, clearly illustrating part identification and order of disassembly/assembly. Wiring diagrams are also included. 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Print Quality: High-resolution, suitable for home printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 500: Liquid-cooled, 2-stroke, reed valve, triple cylinder Engine Type 600: Liquid-cooled, 2-stroke, reed valve, triple cylinder Engine Type 700: Liquid-cooled, 2-stroke, reed valve, triple cylinder Bore Stroke 500: Approx. 73.0 mm x 64.0 mm Bore Stroke 600: Approx. 73.0 mm x 73.0 mm Bore Stroke 700: Approx. 80.0 mm x 71.0 mm Displacement 500: 493cc Displacement 600: 597cc Displacement 700: 698cc...
This manual covers the 1999 VMAX 500, VMAX 500 DELUXE, VMAX 600, VMAX 600 DELUXE, VMAX 700, VMAX 700 DELUXE, and Venture 700 snowmobiles. These models represent a commitment to high-performance snowmobiling, building on a legacy of powerful engines and robust engineering. Known for their potent triple-cylinder, 2-stroke engines, the VMAX series offers exhilarating performance for enthusiasts and recreational riders alike, positioning them as formidable competitors in their segment. The VMAX line, including its predecessors, has established a reputation for innovation and reliability in the snowmobile market, delivering machines renowned for their speed and capability.
This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of your snowmobile. It covers all essential systems, including the engine, fuel system, cooling, lubrication, transmission, drive train, suspension, steering, brakes, and electrical systems. Within its pages, you will find step-by-step procedures for disassembly, assembly, inspection, and adjustments, alongside crucial technical specifications, torque values, and wiring schematics. This manual is an indispensable resource for owners, technicians, and mechanics seeking to ensure the optimal performance and longevity of their 1999 VMAX or Venture snowmobile.
Approx. 400-500 pages (typical for this era and scope)
Manual Type
Manual Type:
Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, and reassembly, including cylinder head, pistons, connecting rods, crankshaft, timing components, and valve train (if applicable).
Fuel System:
Carburetor (Mikuni VM series likely) tuning, cleaning, rebuilding, fuel pump operation, fuel tank, fuel lines, and filters.
Cooling System:
Radiator, cooling fan, coolant flow, thermostat operation, and flushing procedures.
Lubrication System:
Oil pump operation, oil injection system (if applicable), oil reservoir, and oil change procedures.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) system, including primary and secondary clutch inspection, service, and replacement. Drive belt inspection and replacement. Chaincase lubrication and maintenance.
Suspension Steering:
Front ski suspension (e.g., trailing arm or telescopic), rear suspension (e.g., slide rail), shock absorber service, steering linkage, and handlebar assembly.
Identification and usage of Yamaha-specific or common automotive tools required for specific procedures.
Technical Depth
Diagnostic Capabilities:
Comprehensive diagnostic charts, symptom-to-cause tables, and electrical troubleshooting flowcharts.
Rebuild Completeness:
Detailed step-by-step instructions for complete engine, transmission, and component rebuilds, including component tolerances and specifications.
Diagrams Illustrations:
Exploded diagrams for all major assemblies, clearly illustrating part identification and order of disassembly/assembly. Wiring diagrams are also included.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Yamaha All-Weather Biodegradable Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for specific type).
Known Issues
Clutch Wear:
Primary and secondary clutch wear, particularly roller bearings and clutch sheaves, is common with high mileage. Proper maintenance is key.
Carburetor Issues:
Carburetors can become gummed up if not stored properly, leading to starting and running issues. Regular cleaning and proper fuel stabilizer use is recommended.
Crankshaft Seals:
Leaking crankshaft seals can lead to air leaks, poor performance, and excessive oil consumption.
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha Motor Company has a long and storied history in motorsports, including snowmobiles, motorcycles, and ATVs, known for innovation and performance.
Model Evolution
Vmax Legacy:
The VMAX line, particularly the 'Phazer' and 'Venture' predecessors, established Yamaha's reputation for powerful, reliable snowmobiles. The 1999 models represent a mature iteration of their performance-oriented triples.
Production
Manufacturing Location:
Yamaha snowmobiles were primarily manufactured in Canada and the United States during this period.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 1999 models are not readily documented, the VMAX series consistently received praise from snowmobile publications for its performance and handling in its class during the late 1990s.
Choosing a selection results in a full page refresh.