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Mitsubishi Lancer Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006 2007

$133.00
$133.00
🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Model Variant: Standard, ES, LS, OZ Rally, Ralliart, Evolution (specific coverage may vary by sub-model within this range) Generation Generation: Eighth Generation (CSA) Codes Chassis Codes: CS1A, CS2A, CS3A, CS5A, CS6A, CS7A, CT9A (Evolution variants) 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Target Audience: DIY mechanics, independent repair shops, and owners seeking detailed repair information. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza Key Features Strengths: Affordability, sporty handling (especially OZ Rally and Evolution models), good reliability for the price point, available AWD on Evolution models. Evolution Variants: The Lancer Evolution (Evo) models are significantly different performance vehicles, featuring turbocharged engines, AWD, and advanced aerodynamics, all covered in this comprehensive manual. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: 2000+ Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF File Format File Type: PDF Print Quality Resolution: High-resolution scans, suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Search Function: Searchable text allows for quick access to specific information. 📖 Manual Coverage Systems Covered Engine: 2.0L 4G63 SOHC, 2.4L 4G64 SOHC, 2.0L 4G63T DOHC Turbocharged (Evolution) Transmission: 5-speed Manual, 4-speed Automatic, 6-speed Manual (Evolution) Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD - Evolution) Suspension: Front: MacPherson Struts, Rear: Multi-link independent (standard), Multi-link independent with Bilstein dampers (Evolution) Brakes: Front: Ventilated Discs, Rear: Discs (Solid or Ventilated depending on trim), ABS, EBD Steering: Power Rack and Pinion Electrical System: 12V Battery, Alternator, Starter, Lighting, Fuses, Relays, ECUs, Immobilizer Body And Chassis: Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Structural Components Hvac HVAC System: Air Conditioning, Heater, Ventilation, Climate Control Fuel System Fuel System: Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Lines, Fuel Filter Cooling System Cooling System: Radiator, Water Pump, Thermostat, Coolant Hoses, Fan Exhaust System Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Changes, Tire Rotation, Brake Pad Replacement, Belt Inspection and Replacement Engine Repair: Engine Overhaul, Head Gasket Replacement, Piston and Connecting Rod Service, Valve Train Adjustment, Timing Belt/Chain Replacement Transmission Repair: Clutch Replacement, Transmission Rebuild (Manual & Auto), Torque Converter Service, Gearbox Inspection Brake System Repair: Brake Pad and Rotor Replacement, Caliper Service, Bleeding Procedures, ABS System Diagnostics and Repair Suspension And Steering Repair: Shock Absorber/Strut Replacement, Bushing Replacement, Ball Joint and Tie Rod End Replacement, Power Steering Pump and Rack Service Electrical Diagnostics: Troubleshooting wiring diagrams, Component testing, Sensor diagnostics, ECM/PCM diagnosis, Starter and alternator testing Bodywork And Collision Repair: Panel replacement, Door adjustment, Bumper repair, Glass replacement procedures Troubleshooting: Diagnostic charts, Symptom-based troubleshooting guides, Fault code interpretation Wiring Diagrams: Complete electrical schematics for all major systems Technical Depth Depth: Comprehensive: Covers routine maintenance, diagnostic procedures, component-level repairs, and complete system overhauls. Diagnostic Tools: Includes information on diagnostic trouble codes (DTCs) and recommended procedures using scan tools. Specifications: Torque specifications for all critical fasteners, Clearances, Fluid capacities, Electrical system parameters. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 SOHC Displacement 1: 2.0 Liters (1997cc) Horsepower 1: Approx. 120-135 hp (varies by market/trim) Torque 1: Approx. 130-140 lb-ft (varies by market/trim) Secondary Engine Engine Code 2: 4G64 SOHC Displacement 2: 2.4 Liters (2351cc) Horsepower 2: Approx. 160 hp (varies by market/trim) Torque 2: Approx. 160-165 lb-ft (varies by market/trim) Performance Engine Engine Code 3: 4G63T DOHC Turbocharged Displacement 3: 2.0 Liters (1997cc) Horsepower 3: Approx. 271-286 hp (depending on Evo generation covered) Torque 3: Approx. 280-290 lb-ft (depending on Evo generation covered) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded (Non-turbo), 91+ Octane Unleaded (Evolution) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic Evolution Transmission Evolution Transmission: 6-speed Manual (Getrag) Features AWD System: Active Yaw Control (AYC) and/or Super All-Wheel Control (S-AWC) on Evolution models. 📐 Dimensions Exterior Length: Approx. 177.4 - 182.1 inches (varies by body style/trim) Width: Approx. 67.7 - 70.1 inches Height: Approx. 56.7 - 58.7 inches Wheelbase Wheelbase: Approx. 102.4 inches Weights Curb Weight: Approx. 2,800 - 3,200 lbs (varies significantly by trim/engine) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (for comparable years/models) IIHS Side Impact: Good (for comparable years/models) Active Features ABS: Standard on most trims Ebd: Electronic Brake-force Distribution (Standard on most trims) Traction Control: Optional on some trims, standard on Evolution Passive Features Airbags: Front dual-stage airbags (standard), Optional side-impact airbags. Seatbelts: 3-point ELR seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Base CD player with AM/FM radio, optional Rockford Fosgate premium audio system on higher trims. Aux input availability varies by trim and year. Navigation: Rarely equipped; available as an dealer-installed option on some higher...
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Vendor:
Mitsubishi
Sku: 492513
Collections: ALL Mitsubishi

Availability: In stock

Tags: 2000 2001 2002 2003 2004 2005 2006 2007 Car Cars Lancer Misc Mitsubishi
Mitsubishi Lancer Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Model Variant:
Standard, ES, LS, OZ Rally, Ralliart, Evolution (specific coverage may vary by sub-model within this range)
Generation
Generation:
Eighth Generation (CSA)
Codes
Chassis Codes:
CS1A, CS2A, CS3A, CS5A, CS6A, CS7A, CT9A (Evolution variants)
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Target Audience:
DIY mechanics, independent repair shops, and owners seeking detailed repair information.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza
Key Features
Strengths:
Affordability, sporty handling (especially OZ Rally and Evolution models), good reliability for the price point, available AWD on Evolution models.
Evolution Variants:
The Lancer Evolution (Evo) models are significantly different performance vehicles, featuring turbocharged engines, AWD, and advanced aerodynamics, all covered in this comprehensive manual.
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution scans, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Search Function:
Searchable text allows for quick access to specific information.
📖 Manual Coverage
Systems Covered
Engine:
2.0L 4G63 SOHC, 2.4L 4G64 SOHC, 2.0L 4G63T DOHC Turbocharged (Evolution)
Transmission:
5-speed Manual, 4-speed Automatic, 6-speed Manual (Evolution)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD - Evolution)
Suspension:
Front: MacPherson Struts, Rear: Multi-link independent (standard), Multi-link independent with Bilstein dampers (Evolution)
Brakes:
Front: Ventilated Discs, Rear: Discs (Solid or Ventilated depending on trim), ABS, EBD
Steering:
Power Rack and Pinion
Electrical System:
12V Battery, Alternator, Starter, Lighting, Fuses, Relays, ECUs, Immobilizer
Body And Chassis:
Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Structural Components
Hvac
HVAC System:
Air Conditioning, Heater, Ventilation, Climate Control
Fuel System
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Lines, Fuel Filter
Cooling System
Cooling System:
Radiator, Water Pump, Thermostat, Coolant Hoses, Fan
Exhaust System
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Pipes
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Changes, Tire Rotation, Brake Pad Replacement, Belt Inspection and Replacement
Engine Repair:
Engine Overhaul, Head Gasket Replacement, Piston and Connecting Rod Service, Valve Train Adjustment, Timing Belt/Chain Replacement
Transmission Repair:
Clutch Replacement, Transmission Rebuild (Manual & Auto), Torque Converter Service, Gearbox Inspection
Brake System Repair:
Brake Pad and Rotor Replacement, Caliper Service, Bleeding Procedures, ABS System Diagnostics and Repair
Suspension And Steering Repair:
Shock Absorber/Strut Replacement, Bushing Replacement, Ball Joint and Tie Rod End Replacement, Power Steering Pump and Rack Service
Electrical Diagnostics:
Troubleshooting wiring diagrams, Component testing, Sensor diagnostics, ECM/PCM diagnosis, Starter and alternator testing
Bodywork And Collision Repair:
Panel replacement, Door adjustment, Bumper repair, Glass replacement procedures
Troubleshooting:
Diagnostic charts, Symptom-based troubleshooting guides, Fault code interpretation
Wiring Diagrams:
Complete electrical schematics for all major systems
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, diagnostic procedures, component-level repairs, and complete system overhauls.
Diagnostic Tools:
Includes information on diagnostic trouble codes (DTCs) and recommended procedures using scan tools.
Specifications:
Torque specifications for all critical fasteners, Clearances, Fluid capacities, Electrical system parameters.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 SOHC
Displacement 1:
2.0 Liters (1997cc)
Horsepower 1:
Approx. 120-135 hp (varies by market/trim)
Torque 1:
Approx. 130-140 lb-ft (varies by market/trim)
Secondary Engine
Engine Code 2:
4G64 SOHC
Displacement 2:
2.4 Liters (2351cc)
Horsepower 2:
Approx. 160 hp (varies by market/trim)
Torque 2:
Approx. 160-165 lb-ft (varies by market/trim)
Performance Engine
Engine Code 3:
4G63T DOHC Turbocharged
Displacement 3:
2.0 Liters (1997cc)
Horsepower 3:
Approx. 271-286 hp (depending on Evo generation covered)
Torque 3:
Approx. 280-290 lb-ft (depending on Evo generation covered)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (Non-turbo), 91+ Octane Unleaded (Evolution)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic
Evolution Transmission
Evolution Transmission:
6-speed Manual (Getrag)
Features
AWD System:
Active Yaw Control (AYC) and/or Super All-Wheel Control (S-AWC) on Evolution models.
📐 Dimensions
Exterior
Length:
Approx. 177.4 - 182.1 inches (varies by body style/trim)
Width:
Approx. 67.7 - 70.1 inches
Height:
Approx. 56.7 - 58.7 inches
Wheelbase
Wheelbase:
Approx. 102.4 inches
Weights
Curb Weight:
Approx. 2,800 - 3,200 lbs (varies significantly by trim/engine)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (for comparable years/models)
IIHS Side Impact:
Good (for comparable years/models)
Active Features
ABS:
Standard on most trims
Ebd:
Electronic Brake-force Distribution (Standard on most trims)
Traction Control:
Optional on some trims, standard on Evolution
Passive Features
Airbags:
Front dual-stage airbags (standard), Optional side-impact airbags.
Seatbelts:
3-point ELR seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Base CD player with AM/FM radio, optional Rockford Fosgate premium audio system on higher trims. Aux input availability varies by trim and year.
Navigation:
Rarely equipped; available as an dealer-installed option on some higher trims.
Driver Assistance
Cruise Control:
Standard on most trims
Stability Control:
Not typically available on non-Evolution models of this generation.
Connectivity
Bluetooth:
Not standard; available as a dealer-installed accessory on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specifics).
Engine Coolant Replacement:
Every 30,000 - 60,000 miles or 2-4 years (using appropriate coolant).
Spark Plug Replacement:
Every 60,000 - 100,000 miles for platinum/iridium plugs (check specific type).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (manual & auto, consult manual for specific intervals and fluid types).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 (API SJ or higher, consult manual for exact specification).
Engine Oil Capacity:
Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter change (for 2.0L/2.4L engines).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent silicate-free, ethylene glycol-based coolant.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 (for standard manual), specific Mitsubishi fluid for 6-speed.
Transmission Fluid Type Automatic:
Mitsubishi DiaQueen ATF-J2 or equivalent Dexron III/VI compatible fluid.
Known Issues
Engine Common Issues:
Minor oil leaks from valve cover gasket, potential for carbon buildup in intake manifold on higher mileage units, timing belt replacement interval is critical for non-interference engines (check manual).
Transmission Common Issues:
Clutch wear on manual transmissions, occasional hard shifting in automatic transmissions.
Suspension Common Issues:
Worn sway bar links, strut mounts, and ball joints can cause noise and affect handling.
Electrical Common Issues:
Window regulator failures, intermittent power to accessories, dashboard warning light issues.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mitsubishi Motors is a Japanese multinational automotive manufacturer known for its diverse range of vehicles and motorsports heritage, particularly with the Lancer Evolution.
Model Evolution
Lancer History:
The Lancer nameplate has been used by Mitsubishi since 1973. This specific generation (2000-2007) saw significant styling updates and the introduction of the high-performance Evolution models in many markets.
Production
Production Years:
2000-2007 (for this specific generation)
Production Locations
Manufacturing Plants:
Primarily Japan, also other global assembly plants.
🏆 Awards & Recognition
Recognitions
Motorsports Legacy:
The Lancer platform is most famous for its dominant rally heritage with the Lancer Evolution, which has won numerous World Rally Championship titles.
Performance Awards:
The Lancer Evolution models consistently received high marks in automotive reviews for their performance, handling, and technology, often being compared to sports cars from premium manufacturers.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and powertrain. Generally average to above average for the standard models, while the Evolution models are praised for performance but require more rigorous maintenance.
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