The Suzuki GSF1200 Bandit, produced for the model years 2000, 2001, and 2002, is a naked sportbike renowned for its torquey air/oil-cooled inline-four engine and stable, rider-friendly ergonomics. As a performance standard motorcycle, it offered a compelling blend of strong performance for its price point and signature reliability. Its design emphasizes practicality and a comfortable riding experience, making it a popular choice for both commuting and spirited riding. The GSF1200 Bandit has been consistently praised by motorcycle publications for its robust build and enjoyable power delivery, contributing to generally high owner satisfaction. This comprehensive English-language Service Repair Manual provides detailed information for the maintenance, repair, and overhaul of the Suzuki GSF1200 Bandit (GV75A). It covers all major systems, including the engine, transmission, chassis, brakes, and electrical systems, with specific procedures for routine maintenance, troubleshooting common issues, and complete component rebuilds. The manual includes technical specifications, torque values, fluid recommendations, and diagnostic flowcharts, supported by numerous illustrations and diagrams to ensure clarity for owners and technicians alike. This resource is designed to facilitate effective upkeep and repair, helping to maintain the vehicle's performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: GSF1200 Bandit Production Years Covered: 2000, 2001, 2002 Chassis Codes: GV75A 👋 Introduction Market Position Category: Naked Sportbike / Standard Motorcycle Segment: Performance Standard Motorcycle Competitive Analysis Key Competitors: Honda CB1000R, Yamaha FZS1000 Fazer, Kawasaki ZRX1100/1200 Key Features Engine Type: Torquey air/oil-cooled inline-four Handling Characteristics: Stable and predictable, rider-friendly ergonomics Value Proposition: Strong performance for the price, renowned reliability 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Estimated Page Count: 300+ Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, troubleshooting, tuning, fuel system, ignition system, cooling system, lubrication system Transmission: Clutch, gearbox disassembly, assembly, troubleshooting, maintenance Chassis: Frame, suspension (front and rear), steering, wheels, tires Brakes: Front and rear brake system service, hydraulic system, components, troubleshooting Electrical System: Wiring diagrams, charging system, ignition system, lighting, instrumentation, starter system Fuel System: Carburetor service, adjustment, fuel tank, fuel pump Exhaust System: Component inspection and replacement Cooling System: Radiator, fan, coolant specifications Bodywork: Fairing removal and installation, seat, fuel tank access Procedures Included Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, valve clearance checks Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts Repair: Step-by-step instructions for component disassembly, repair, and reassembly Overhaul: Complete engine and transmission rebuild procedures Adjustments: Carburetor synchronization, idle speed, clutch lever play Specifications: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Level Of Detail: Comprehensive, from basic maintenance to full engine rebuilds Diagnostic Capabilities: Detailed diagnostic flowcharts and troubleshooting guides Visual Aids: Diagrams, illustrations, and exploded views 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF Printability: Printable pages Resolution: High-resolution scans for clear text and images Print Quality Image Clarity: Sharp and detailed images/diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke, DOHC, 16-valve Displacement: 1157 cc Bore X Stroke: 79.0 mm x 58.0 mm Cooling System: Air/oil cooled with oil cooler Performance Horsepower Approx: 98 HP @ 8000 rpm (claimed) Torque Approx: 106 Nm @ 6000 rpm (claimed) Fuel System Fuel Delivery: Mikuni BS36 CV carburetors (4) Fuel Capacity: 20 L (5.3 US gal) Ignition Ignition System: Digital CDI 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed sequential Clutch Type: Wet, multi-plate Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: 2130 mm (83.9 in) Width: 770 mm (30.3 in) Height: 1080 mm (42.5 in) Wheelbase: 1435 mm (56.5 in) Weights Dry Weight Approx: 214 kg (472 lbs) Wet Weight Approx: 235 kg (518 lbs) Wheels Tires Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 170/60ZR17M/C (72W) Wheel Bolt Pattern: 4-bolt, PCD 114.3mm (typical) 🛡️ Safety Features Ratings Safety Certifications: Meets relevant national and international motorcycle safety standards Active Features Braking System: Dual hydraulic disc front, single hydraulic disc rear Suspension Type: Telescopic front forks, Monoshock rear suspension Passive Features Frame Construction: Steel diamond frame 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A Instrumentation Instrument Cluster: Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, indicator lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Chain Maintenance Interval: Every 1,000 km (600 miles) or as needed Valve Clearance Check: Every 12,000 km (7,500 miles) Fluid Specifications Engine Oil Type: API SG/SH/SJ or higher, JASO MA, SAE 10W-40 (recommended) Engine Oil Capacity: 3.0 L (3.2 US qt) without filter change, 3.2 L (3.4 US qt) with filter change Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol based coolant, 50% mixture with distilled water Known Issues Common Issues: Carburetor synchronization drift, potential...
The Suzuki GSF1200 Bandit, produced for the model years 2000, 2001, and 2002, is a naked sportbike renowned for its torquey air/oil-cooled inline-four engine and stable, rider-friendly ergonomics. As a performance standard motorcycle, it offered a compelling blend of strong performance for its price point and signature reliability. Its design emphasizes practicality and a comfortable riding experience, making it a popular choice for both commuting and spirited riding. The GSF1200 Bandit has been consistently praised by motorcycle publications for its robust build and enjoyable power delivery, contributing to generally high owner satisfaction.
This comprehensive English-language Service Repair Manual provides detailed information for the maintenance, repair, and overhaul of the Suzuki GSF1200 Bandit (GV75A). It covers all major systems, including the engine, transmission, chassis, brakes, and electrical systems, with specific procedures for routine maintenance, troubleshooting common issues, and complete component rebuilds. The manual includes technical specifications, torque values, fluid recommendations, and diagnostic flowcharts, supported by numerous illustrations and diagrams to ensure clarity for owners and technicians alike. This resource is designed to facilitate effective upkeep and repair, helping to maintain the vehicle's performance and longevity.
Comprehensive, from basic maintenance to full engine rebuilds
Diagnostic Capabilities:
Detailed diagnostic flowcharts and troubleshooting guides
Visual Aids:
Diagrams, illustrations, and exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF
Printability:
Printable pages
Resolution:
High-resolution scans for clear text and images
Print Quality
Image Clarity:
Sharp and detailed images/diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Displacement:
1157 cc
Bore X Stroke:
79.0 mm x 58.0 mm
Cooling System:
Air/oil cooled with oil cooler
Performance
Horsepower Approx:
98 HP @ 8000 rpm (claimed)
Torque Approx:
106 Nm @ 6000 rpm (claimed)
Fuel System
Fuel Delivery:
Mikuni BS36 CV carburetors (4)
Fuel Capacity:
20 L (5.3 US gal)
Ignition
Ignition System:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed sequential
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2130 mm (83.9 in)
Width:
770 mm (30.3 in)
Height:
1080 mm (42.5 in)
Wheelbase:
1435 mm (56.5 in)
Weights
Dry Weight Approx:
214 kg (472 lbs)
Wet Weight Approx:
235 kg (518 lbs)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
170/60ZR17M/C (72W)
Wheel Bolt Pattern:
4-bolt, PCD 114.3mm (typical)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets relevant national and international motorcycle safety standards
Active Features
Braking System:
Dual hydraulic disc front, single hydraulic disc rear
Suspension Type:
Telescopic front forks, Monoshock rear suspension
Passive Features
Frame Construction:
Steel diamond frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Chain Maintenance Interval:
Every 1,000 km (600 miles) or as needed
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, JASO MA, SAE 10W-40 (recommended)
Engine Oil Capacity:
3.0 L (3.2 US qt) without filter change, 3.2 L (3.4 US qt) with filter change
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water
Known Issues
Common Issues:
Carburetor synchronization drift, potential clutch wear with hard use, cam chain rattle (if tensioner is worn), occasional electrical connector corrosion.
Preventative Measures:
Regular maintenance as per manual, keeping electrical connections clean and dielectric greased, proper chain adjustment.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing reliable and performance-oriented motorcycles, particularly in the sportbike and standard categories.
Model Evolution
Gsf Lineage:
The GSF series, particularly the Bandit line, evolved from earlier Suzuki models, offering a blend of performance and practicality. The 1200cc model represented a significant step up in displacement and performance for the Bandit range.
Production
Manufacturing Country:
Japan
Model Variants:
GSF1200 (naked), GSF1200S (faired)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently praised by motorcycle publications for its strong performance, reliability, and value.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its robust build and enjoyable power delivery.
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