🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2000, 2001, 2002, 2003, 2004 Generation Generation Identifier: BJ (Second Generation) Codes Chassis Codes: BJ3P (Sedan/Hatchback), BJ5P (Sedan/Hatchback), BJ8W (MPV - unlikely for Protege nameplate but contextually possible for platform sharing) 👋 Introduction Market Position Positioning: Compact sedan and hatchback positioned as a value-oriented, reliable, and driver-friendly vehicle in its segment. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier. Key Features Manual Usability: Accessible via PDF on all PC and Mac operating systems, email delivery for instant access, searchable text for quick information retrieval. Key Features Vehicle Design Philosophy: Mazda's 'Zoom-Zoom' philosophy was beginning to be integrated, emphasizing driving dynamics and responsiveness. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Information Page Count Estimated Page Count: Thousands (typical for factory service manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Delivery Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, valve train, piston/rod assembly, crankshaft, cylinder head, block assembly Fuel System: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulator, throttle body, EFI system diagnostics Cooling System: Radiator, coolant hoses, water pump, thermostat, cooling fan operation, coolant specifications Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, oxygen sensors Transmission Manual: Clutch operation, gearbox disassembly/assembly, gear ratios, shifting mechanism, fluid specifications, overhaul Transmission Automatic: Automatic transmission operation, hydraulic control, valve body, torque converter, planetary gear sets, fluid types, service procedures Suspension Front: MacPherson struts, control arms, ball joints, sway bar, steering knuckle, wheel bearings, alignment specifications Suspension Rear: Independent rear suspension (e.g., multi-link or trailing arm depending on specific model variant), shock absorbers, springs, alignment specifications Brakes Hydraulic: Brake pedal, master cylinder, brake lines, proportioning valve, brake fluid specifications, bleeding procedures Brakes Friction: Disc brake calipers, brake pads, rotors, drum brake shoes, drums, parking brake mechanism, ABS system components Steering: Steering column, steering gear/rack and pinion, power steering pump, fluid specifications, tie rods, steering linkage Electrical System Charging: Alternator, battery, voltage regulator, wiring and connections Electrical System Starting: Starter motor, starter solenoid, ignition switch, neutral safety switch Lighting System: Headlights, taillights, turn signals, interior lighting, bulb types and specifications Instrumentation: Instrument cluster, gauges (speedometer, tachometer, fuel, temperature), warning lights, diagnostic indicators Comfort Controls HVAC: Heating system, ventilation, air conditioning (AC) system, refrigerant types, compressor, evaporator, condenser, blower motor, climate controls Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, seals, trim, paint repair guidance Body Interior: Seats, dashboard, door panels, headliner, carpeting, trim panels, interior hardware Safety Restraints: Seat belts, airbag system components (SRS), diagnostic procedures for airbag system Emission Control: EVAP system, EGR system, PCV system, catalytic converter function, emissions testing requirements Wiring Diagrams: Comprehensive electrical schematics for all major systems, including engine control, chassis, body, and accessories Procedures Included Maintenance Schedule: Recommended service intervals for oil changes, fluid flushes, filter replacements, inspections Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, error code interpretation (OBD-II) Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Rebuild Procedures: Detailed instructions for major component overhauls (e.g., engine, transmission) Lubrication: Specific lubricant types, capacities, and service points Specifications Torque: Torque values for all critical fasteners Special Tools: Identification of required specialized tools for specific procedures Technical Depth Depth: Comprehensive from basic maintenance to full component overhaul and diagnostics 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Printable by user, section by section or in full Binding Type Binding: N/A (Digital PDF, user prints and binds) Paper Type Paper Recommendation: User-dependent, but standard printer paper is typical ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) Engine Type: Inline 4-Cylinder, DOHC, 16-valve Displacement: 1991 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.0:1 (typical) Performance Horsepower Fsde: 125-130 hp @ 5500-6000 rpm (varies by market and specific tune) Torque Fsde: 130-135 lb-ft @ 4000-4500 rpm (varies by market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Variants Possible Optional Engine: YF-DE (1.8L DOHC, less common in North America for this generation Protege, but found in some markets) Performance Yfde: Approx. 120 hp 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Automatic Features: Electronically controlled, lock-up torque converter Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (verify with specific vehicle application) Manual Transmission Fluid: API GL-4, SAE 75W-90 (verify with specific vehicle application) 📐 Dimensions Exterior Wheelbase: Approx. 102.7 inches (2606 mm) Length: Approx. 173.7 - 175.5 inches (4412 - 4458 mm) (depending on body style) Width: Approx. 67.1 inches (1704 mm) Height: Approx. 55.7 - 56.3 inches (1415 - 1430 mm) (depending on body style) Weights Curb Weight: Approx. 2700...