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Daewoo Matiz 2000-2005 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Generation: M100/M150 Codes Chassis Codes: M100, M150 👋 Introduction Market Position Segment: Subcompact hatchback Target Audience: Budget-conscious urban commuters, first-time car buyers, small families. Competitive Analysis Key Competitors: Chevrolet Spark (developed from Matiz), Hyundai Getz, Kia Picanto, Ford Ka, Fiat Seicento. Key Features Design Philosophy: Compact dimensions, fuel efficiency, affordability, distinctive rounded styling. Reputation: Known for its maneuverability in city traffic and surprisingly spacious interior for its size. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 1198 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing systems, oil system, cooling system, lubrication. Engine Performance: Fuel injection system, ignition system, emission control, diagnosis and testing of engine control unit (ECU), sensors, actuators. Transmission: Manual transmission: disassembly, assembly, repair, adjustment, fluid specifications. Automatic transmission (if applicable): diagnosis, repair, fluid specifications. Drivetrain: Clutch system, driveshafts, differential (if applicable). Brakes: Front and rear brake systems (disc/drum), ABS (if equipped), hydraulic system, parking brake, bleeding procedures, component replacement. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, bushings, steering knuckle. Steering: Steering column, steering gear, power steering system (if equipped), tie rods, steering linkage. Electrical System: Battery, charging system (alternator, starter), ignition system, lighting system, horns, wipers, power windows, central locking, fuses, relays. Body And Chassis: Body panels, doors, hoods, trunk lid, bumpers, interior trim, glass, seals, frame structure, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system: diagnosis, repair, refrigerant handling, component replacement. Safety Systems: Airbag system (diagnosis, component replacement), seat belt system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), symptom-based troubleshooting. Repair: Detailed step-by-step repair instructions for all major vehicle components and systems, including engine, transmission, brakes, suspension, steering, electrical. Disassembly Assembly: Comprehensive instructions for removing and reinstalling components, including specific torque values and procedures. Adjustments: Precise adjustment procedures for engine timing, idle speed, clutch, brakes, and other critical components. Component Testing: Methods for testing the functionality of individual components using diagnostic tools and specifications. Special Tool Usage: Identification and usage instructions for specialized tools required for specific repair and maintenance tasks. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, SOHC (Spark Ignition) Displacement: 0.8 L (796 cc) Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.8:1 Performance Horsepower: Approx. 52 PS (38 kW) @ 6000 rpm Torque: Approx. 72 Nm (53 lb-ft) @ 4600 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating typically 91+) Engine Management ECU Type: Refer to specific model variant for ECU manufacturer and part number (e.g., Siemens, Delphi). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Gear Ratios: Detailed gear ratios for manual and automatic transmissions available in the manual. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Capacity: Approx. 1.9 Liters. Automatic Transmission Fluid: Dexron III or equivalent. Capacity: Approx. 4.0 Liters (total capacity). 📐 Dimensions Exterior Length: Approx. 3495 mm Width: Approx. 1595 mm Height: Approx. 1485 mm Wheelbase: Approx. 2340 mm Ground Clearance: Approx. 140 mm (unladen) Interior Seating Capacity: 4-5 passengers (depending on configuration and market) Cargo Trunk Volume: Approx. 170 Liters (expandable with rear seats folded) Weights Curb Weight: Approx. 700-750 kg (depending on equipment) Gross Vehicle Weight Rating: Refer to vehicle identification plate for specific GVWR. 🛡️ Safety Features Ratings Euroncap Rating: Early models received 3 stars, later models improved. Refer to specific Euro NCAP reports for detailed scores. Active Features ABS: Optional on some models, standard on higher trims or later year variants. Ebd: Electronic Brakeforce Distribution (often paired with ABS). Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims. Seatbelts: Front seatbelt pre-tensioners, adjustable front seatbelt anchors. Chassis Construction: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio with CD player or cassette player, often with 2 or 4 speakers. Auxiliary input (AUX) may be present on later models. Display: Simple digital or analog displays for radio tuning, clock,...
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Daewoo Matiz 2000-2005 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz
Generation:
M100/M150
Codes
Chassis Codes:
M100, M150
👋 Introduction
Market Position
Segment:
Subcompact hatchback
Target Audience:
Budget-conscious urban commuters, first-time car buyers, small families.
Competitive Analysis
Key Competitors:
Chevrolet Spark (developed from Matiz), Hyundai Getz, Kia Picanto, Ford Ka, Fiat Seicento.
Key Features
Design Philosophy:
Compact dimensions, fuel efficiency, affordability, distinctive rounded styling.
Reputation:
Known for its maneuverability in city traffic and surprisingly spacious interior for its size.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Page Count
Total Pages:
1198
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing systems, oil system, cooling system, lubrication.
Engine Performance:
Fuel injection system, ignition system, emission control, diagnosis and testing of engine control unit (ECU), sensors, actuators.
Transmission:
Manual transmission: disassembly, assembly, repair, adjustment, fluid specifications. Automatic transmission (if applicable): diagnosis, repair, fluid specifications.
Drivetrain:
Clutch system, driveshafts, differential (if applicable).
Brakes:
Front and rear brake systems (disc/drum), ABS (if equipped), hydraulic system, parking brake, bleeding procedures, component replacement.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, bushings, steering knuckle.
Steering:
Steering column, steering gear, power steering system (if equipped), tie rods, steering linkage.
Electrical System:
Battery, charging system (alternator, starter), ignition system, lighting system, horns, wipers, power windows, central locking, fuses, relays.
Body And Chassis:
Body panels, doors, hoods, trunk lid, bumpers, interior trim, glass, seals, frame structure, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system: diagnosis, repair, refrigerant handling, component replacement.
Safety Systems:
Airbag system (diagnosis, component replacement), seat belt system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), symptom-based troubleshooting.
Repair:
Detailed step-by-step repair instructions for all major vehicle components and systems, including engine, transmission, brakes, suspension, steering, electrical.
Disassembly Assembly:
Comprehensive instructions for removing and reinstalling components, including specific torque values and procedures.
Adjustments:
Precise adjustment procedures for engine timing, idle speed, clutch, brakes, and other critical components.
Component Testing:
Methods for testing the functionality of individual components using diagnostic tools and specifications.
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific repair and maintenance tasks.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to in-depth engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, SOHC (Spark Ignition)
Displacement:
0.8 L (796 cc)
Bore X Stroke:
68.5 mm x 72.0 mm
Compression Ratio:
9.8:1
Performance
Horsepower:
Approx. 52 PS (38 kW) @ 6000 rpm
Torque:
Approx. 72 Nm (53 lb-ft) @ 4600 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91+)
Engine Management
ECU Type:
Refer to specific model variant for ECU manufacturer and part number (e.g., Siemens, Delphi).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common)
Features
Gear Ratios:
Detailed gear ratios for manual and automatic transmissions available in the manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Capacity: Approx. 1.9 Liters.
Automatic Transmission Fluid:
Dexron III or equivalent. Capacity: Approx. 4.0 Liters (total capacity).
📐 Dimensions
Exterior
Length:
Approx. 3495 mm
Width:
Approx. 1595 mm
Height:
Approx. 1485 mm
Wheelbase:
Approx. 2340 mm
Ground Clearance:
Approx. 140 mm (unladen)
Interior
Seating Capacity:
4-5 passengers (depending on configuration and market)
Cargo
Trunk Volume:
Approx. 170 Liters (expandable with rear seats folded)
Weights
Curb Weight:
Approx. 700-750 kg (depending on equipment)
Gross Vehicle Weight Rating:
Refer to vehicle identification plate for specific GVWR.
🛡️ Safety Features
Ratings
Euroncap Rating:
Early models received 3 stars, later models improved. Refer to specific Euro NCAP reports for detailed scores.
Active Features
ABS:
Optional on some models, standard on higher trims or later year variants.
Ebd:
Electronic Brakeforce Distribution (often paired with ABS).
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims.
Seatbelts:
Front seatbelt pre-tensioners, adjustable front seatbelt anchors.
Chassis Construction:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM radio with CD player or cassette player, often with 2 or 4 speakers. Auxiliary input (AUX) may be present on later models.
Display:
Simple digital or analog displays for radio tuning, clock, and basic vehicle information.
Driver Assistance
Parking Assistance:
Rear parking sensors were an optional accessory on some models.
Connectivity
Bluetooth:
Not typically factory-fitted on models within this range; aftermarket solutions common.
Comfort Features
Air Conditioning:
Optional on most trims, standard on higher-end variants.
Power Windows:
Front power windows standard on higher trims, rear power windows less common or optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first. Consult the manual for specific driving conditions.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 24 months. Inspect more frequently.
Spark Plug Replacement:
Every 30,000 miles (48,000 km). Use specified spark plug types.
Timing Belt Replacement:
Critical interval. Typically 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage. **Refer to the manual for the precise interval and procedure.**
Fluid Specifications
Engine Oil Capacity:
Approx. 3.4 Liters (with filter change) for 0.8L engine.
Engine Oil Type:
API SG/SH or higher, SAE 5W-30 or 5W-40. Check manual for specific viscosity based on climate.
Coolant Type:
Ethylene glycol-based antifreeze. Mixture of 50% antifreeze and 50% deionized water. Capacity: Approx. 4.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, front suspension bushings, rear wheel bearings, exhaust system corrosion, door lock actuators, heater blower motor.
Engine Performance Issues:
Occasional issues with ignition coils, fuel injectors, and idle air control valves. Carbon buildup in the intake manifold. Timing belt tensioner issues.
Electrical Issues:
Corrosion on electrical connectors, dashboard warning light issues, starter motor problems.
📚 Vehicle History
Brand Heritage
Origin:
Daewoo Motor Company (South Korea)
Acquisition:
Daewoo Motor Company was acquired by General Motors in 2002. Vehicles from 2002 onwards often reflect GM influence or rebadging.
Model Evolution
First Generation:
Introduced in 1997 (M100). The 2000-2005 models represent the evolution of this first generation, with minor styling updates and technical improvements (M150).
Design Collaboration:
Original design by Italdesign Giugiaro.
Production
Manufacturing Locations:
South Korea (main), also produced under license in various countries including Poland (FSO) and Uzbekistan (Ravon/Daewoo Transavto).
🏆 Awards & Recognition
Recognitions
Overall Perception:
While not a recipient of numerous specific awards in major automotive publications, the Daewoo Matiz gained recognition for its city-friendly dimensions and affordability in its target markets.
Ratings
Fuel Economy:
Generally good fuel economy for its class, contributing to its appeal as an economical urban vehicle.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for its respective production years and markets (e.g., Euro 3, Euro 4).
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